Outstanding Performance &Versatile Applications of CFRTPs
Short CF Thermoplastic Composites, or chopped carbon fiber thermoplastic composites, have the following performance characteristics: 1. High strength and stiffness: The incorporation of chopped carbon fibers greatly improves the mechanical properties of the thermoplastic matrix, making them suitable for applications demanding strong structural support. 2. Excellent fatigue resistance: They can endure repeated loading and unloading without significant performance deterioration, essential for components under cyclic stresses. 3. Good impact resistance: The combination of carbon fibers and the thermoplastic matrix enables absorption and dissipation of energy upon impact, lowering the risk of failure. 4. Good thermal stability: They can retain their mechanical properties at high temperatures, suitable for applications in high-heat environments. 5. Enhanced dimensional stability: They have low shrinkage and warpage during processing and in-service, ensuring consistent and precise part dimensions. 6. Lightweight: Compared to traditional metal materials, they provide comparable or superior mechanical performance while being lightweight, beneficial in weight-sensitive applications like aerospace and automotive.
Applications in various fields: 1. Aerospace Industry: They are used in aircraft components such as wing structures, fairings, and interior parts where high strength-to-weight ratio and durability are crucial. 2. Automotive Sector: Applied in car bodies, chassis, and engine components to reduce weight and improve fuel efficiency while maintaining structural integrity. 3. Electronics: Utilized in manufacturing lightweight and durable casings for electronic devices. 4. Sports Equipment: Found in the production of high-performance sports gear like bicycle frames, tennis rackets, and golf clubs. 5. Medical Devices: Used for creating lightweight and strong prosthetics and medical equipment. 6. Industrial Machinery: Incorporated into parts of industrial machinery where resistance to wear and high mechanical strength are required. 7. Consumer Goods: Can be seen in products like luggage and furniture for enhanced durability and lightweight design.
Product By Features
High Mechanical Properties PPS CF50 for Car Pis...
PPS CF50 has excellent properties. With extremely high strength and rigidity, it can bear large loads and is important in fields like aerospace. Resistant to high temperatures up to 250℃ or above, it’s suitable for high-temperature fields like automotive and electronics. It has strong corrosion resistance, good dimensional stability, and…
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PP-CF20 PP Reforced 20 % Carbon Fiber
PP-CF20 is a 20% carbon fiber-reinforced polypropylene composite with enhanced strength, rigidity, heat resistance, and lightweight properties. It is suitable for high-load automotive parts, heat-sensitive components, engine covers, and electronics. Its low density makes it lighter than metal, improving fuel efficiency and reducing emissions. It retains polypropylene’s chemical resistance and…
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Chemical-Resistant PPS CF5 for Pumps
PPS CF5 boasts excellent properties. With high strength, it can withstand stress in automotive parts. It has good heat resistance for electronic appliances. It resists chemicals and is used in the chemical industry. Its low friction coefficient reduces wear in mechanical parts. It also has good dimensional stability for precision…
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PP-CF10 Carbon Fiber Reinfored PP
PP-CF10 is a reinforced polypropylene material with glass fiber reinforcements, offering higher mechanical strength, rigidity, and heat resistance. It is widely used in industrial applications, such as automotive, home appliances, electronics, and industrial parts, due to its superior strength, rigidity, chemical resistance, heat resistance, and lower shrinkage.
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Polypropylene Reinforced Carbon fiber PP-CF5
PP-CF5 is a polypropylene-reinforced composite material that offers enhanced rigidity, strength, weight reduction, chemical resistance, good processing performance, and wide applications in automotive parts, electronic housings, industrial equipment, and consumer products.
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High Tensile Strength PEEK CF60 for Vehicle Eng...
PEEK CF60 has excellent mechanical properties like alloys. Lightweight with lower density than metals, important in aerospace. Good chemical resistance for chemical and petroleum industries. High temperature resistance at around 260°C with thermal stability. Self-lubricating with low friction for reducing wear and loss.
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High Strength PEEK CF5 for Medical Imaging Device
PEEK CF5 features excellent mechanical properties (high strength, bending strength and elastic modulus), outstanding high temperature resistance (up to 260 °C with stability), excellent chemical stability (corrosion and hydrolysis resistance), good self-lubrication, high dimensional stability, flame retardancy and low smoke emission.
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High Temperature Resistance PEEK CF50 50% Carbo...
PEEK CF50 has excellent mechanical properties with high strength and stiffness, good high temperature resistance up to 260°C long-term and 300°C short-term, strong chemical stability, low thermal expansion coefficient and good processing performance.
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High Temperature Resistance PPSU CF40 Composites
PPSU CF40, a high-performance thermoplastic composite filled with 40% carbon fiber, exhibits remarkable features such as high strength, excellent heat resistance, good chemical resistance and more. It finds extensive applications in medical, aerospace, electronics and other fields, delivering outstanding performance and reliability.
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High Quality PPSU CF30 for Transmission Housings
No. Performance Characteristic Description Corresponding Application Expla...
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Light-weight High-strength PPSU CF20 for Aviati...
PPSU CF20, reinforced with 20% carbon fiber, reduces weight by 30% while increasing tensile strength by 40%. It enhances fuel efficiency, lowers CO2 emissions, and maintains stability in extreme conditions, ensuring reliable aerospace performance.
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PPSU + 10% Carbon Fiber Composites PPSU CF10 Co...
PPSU CF10 is enhanced by carbon fiber with a filling mass percentage of 10%. The composition makes it powerful. It features high strength and excellent heat resistance. Also, it shows good impact resistance and dimensional stability.
Learn MoreProduct Feature Box
WEAR RESISTANCE
CONDUCTIVE MATERIALS
HIGH STRENGTH
ANTI STATIC
SCRATCH RESISTANCE
ABRASION RESISTANCE
ECO FRIENDLY
LIGHT WEIGHT
Characteristics of Short CF Thermoplastics
1. High strength
It has excellent tensile and bending strength and can withstand large external forces. It can enhance the stability of the structure and improve collision safety.
2. High modulus
It has a high elastic modulus and good rigidity. In the aerospace field, it helps to reduce weight while ensuring the shape stability of components.
3. Lightweight
It is lighter, which helps to reduce the weight of the overall structure. Applied in sports equipment, such as bicycle frames, it makes it easier for athletes to control.
4. Fatigue resistance
It can withstand repeated loads and stresses without being easily damaged. In mechanical transmission components, it prolongs the service life.
5. Good corrosion resistance
It has a high resistance to chemical substances and environmental factors. Suitable for chemical equipment to reduce damage caused by corrosion.
6. Excellent heat resistance
It can still maintain its performance in high-temperature environments. It can be used in high-temperature working scenarios such as engine components.
7. Good electrical conductivity
It performs well in some applications that require electrical conductivity. For example, the shell of electronic equipment.
8. Easy processing and molding
It can be manufactured through various processes such as injection molding and extrusion. To meet the needs of different shapes and sizes.
9. Recyclability
It has the characteristic of recyclability and reuse, which is in line with environmental protection requirements. It helps to reduce the generation of waste.
Company Advantage
MODERN FACTORY
Carbon (Xiamen) New Material Co., Ltd., a shining pearl in the field of carbon fiber modified materials, is driven by technological innovation and has distinct product characteristics: light weight, high strength, excellent performance; customized production, flexible to meet diverse needs; environmentally friendly technology, leading the trend of green manufacturing. Modern production lines ensure high efficiency and stability, and are the trusted choice of the industry.
KEY LABORATORY
R&D laboratories, the cradle of technological innovation, gather top talents and precision equipment. Here, every fantastic idea is carefully nurtured, and through countless experiments and tests, theories are transformed into practical applications. In the brightly lit space, researchers are exploring the unknown day and night, promoting technological progress, and bringing disruptive solutions to society.
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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1: What is the main advantage of Chopped CF Thermoplastic Composites over traditional materials?
Chopped CF Thermoplastic Composites offer a combination of high strength, lightweight, and good resistance to fatigue and impact. They are also easier to process and recycle compared to some traditional materials.
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2: How does the cost of Chopped CF Thermoplastic Composites compare to other composites?
The cost can vary depending on factors such as the quality and quantity of carbon fibers used. Generally, they may be more expensive than some common composites initially, but their superior performance and potential for reduced manufacturing costs in the long run can offset the higher upfront expense.
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3: Can Chopped CF Thermoplastic Composites be used in extreme temperature environments?
They have good thermal stability and can perform well in a wide range of temperatures. However, the specific temperature limits depend on the type of thermoplastic matrix and the amount of carbon fiber reinforcement.
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4: Are Chopped CF Thermoplastic Composites electrically conductive?
Yes, they can have some level of electrical conductivity depending on the composition and arrangement of the carbon fibers.
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5: How difficult is it to machine Chopped CF Thermoplastic Composites?
Machining can be challenging due to their high strength and hardness. Specialized tools and techniques are often required, but advancements in processing methods are making it more manageable.
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6: Do Chopped CF Thermoplastic Composites have any environmental benefits?
They are more recyclable than many other composite materials, reducing waste and the environmental impact. Also, their lightweight nature leads to lower energy consumption during transportation.
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7: What types of bonding methods are suitable for joining parts made of Chopped CF Thermoplastic Composites?
Adhesive bonding, welding, and mechanical fastening methods can be used. The choice depends on the specific application and design requirements.
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8: Can Chopped CF Thermoplastic Composites be colored?
Yes, they can be colored using specialized dyes or coatings without significantly affecting their properties.
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9: How long is the lifespan of products made from Chopped CF Thermoplastic Composites?
With proper design and maintenance, they can have a long lifespan, often outlasting similar products made from traditional materials.
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10: Are there any limitations to the size and shape of components that can be made from Chopped CF Thermoplastic Composites?
While they offer considerable design flexibility, very large or complex shapes may pose manufacturing challenges. However, continuous advancements in processing technologies are expanding the possibilities.
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11: Which do common representatives of Chopped CF Thermoplastic Composites include?
1. Carbon Fiber Reinforced Polyamide (CFPA) has good mechanical, heat and chemical stability. 2. Carbon Fiber Reinforced Polyester (CFPET) has decent wear, heat and chemical resistance. 3. Carbon Fiber Reinforced Polyimide (CFPI) composites are high-performance prepreg tapes due to polyimide's high heat and chemical resistance. 4. Carbon Fiber Reinforced Polycarbonate (CFPC) has excellent mechanical, heat and corrosion resistance, used in high-performance manufacturing. 5. Continuous Fiber Reinforced Polyphenylene Sulfide (PPS-CF/UD), made by melt impregnation, has multiple advantages and is used in automotive, aerospace, etc. for various parts.
