Short CF Thermoplastic Composites, or chopped carbon fiber thermoplastic composites, have the following performance characteristics: 1. High strength and stiffness: The incorporation of chopped carbon fibers greatly improves the mechanical properties of the thermoplastic matrix, making them suitable for applications demanding strong structural support. 2. Excellent fatigue resistance: They can endure repeated loading and unloading without significant performance deterioration, essential for components under cyclic stresses. 3. Good impact resistance: The combination of carbon fibers and the thermoplastic matrix enables absorption and dissipation of energy upon impact, lowering the risk of failure. 4. Good thermal stability: They can retain their mechanical properties at high temperatures, suitable for applications in high-heat environments. 5. Enhanced dimensional stability: They have low shrinkage and warpage during processing and in-service, ensuring consistent and precise part dimensions. 6. Lightweight: Compared to traditional metal materials, they provide comparable or superior mechanical performance while being lightweight, beneficial in weight-sensitive applications like aerospace and automotive.
Applications in various fields: 1. Aerospace Industry: They are used in aircraft components such as wing structures, fairings, and interior parts where high strength-to-weight ratio and durability are crucial. 2. Automotive Sector: Applied in car bodies, chassis, and engine components to reduce weight and improve fuel efficiency while maintaining structural integrity. 3. Electronics: Utilized in manufacturing lightweight and durable casings for electronic devices. 4. Sports Equipment: Found in the production of high-performance sports gear like bicycle frames, tennis rackets, and golf clubs. 5. Medical Devices: Used for creating lightweight and strong prosthetics and medical equipment. 6. Industrial Machinery: Incorporated into parts of industrial machinery where resistance to wear and high mechanical strength are required. 7. Consumer Goods: Can be seen in products like luggage and furniture for enhanced durability and lightweight design.
PPS-CF10 is a high-performance engineering plastic reinforced with 10% carbon fiber, offering excellent strength, stiffness, and resistance to heat and chemicals. With a tensile strength of ≥ 120 MPa and a heat deflection temperature of 280°C, it is ideal for high-stress applications in industries like automotive, aerospace, and electronics, providing…
Learn MorePETG CF Pellets for 3D Printing have multiple characteristics including good mechanical, thermal, chemical properties, unique appearance, easy processing and being lightweight, making them suitable for various applications.
Learn MorePPS-CF05 is a high-performance engineering plastic that combines PPS with 5% carbon fiber for chemical resistance, thermal stability, and dimensional stability. It’s suitable for medium-stress applications, high-temperature environments, automotive, industrial manufacturing, electronics, and aerospace components. Processed using injection molding and extrusion, it remains reliable even in harsh environments.
Learn MorePP CF 20 composite features a PP matrix & CF reinforcement, with good mech. properties, suitable processing & cost, and is widely used & recyclable, showing comprehensive advantages & potential.
Learn MoreCarbon Fiber Polypropylene Compound features strong mechanical properties with high modulus, good specific values, low density for energy-saving, corrosion resistance, and thermal stability at high temps.
Learn MoreCarbon Fiber TPU provides outstanding protection with resistance to driving-induced physical damage and corrosive substances like bird droppings. Its flexibility enables high adhesion for full protection, and its weather resistance ensures long-lasting durability to maintain performance and safeguard the paint long-term.
Learn MoreTPU-CF60 is a high-performance composite material composed of thermoplastic polyurethane (TPU) and 60% carbon fiber reinforcement. Compared to TPU-CF50, it offers enhanced mechanical properties, including higher tensile strength (≥220 MPa), flexural strength (≥300 MPa), and impact resistance (≥95 kJ/m²). The material features excellent heat resistance (heat deflection temperature around 200°C),…
Learn MoreTPU-CF50 is a high-performance thermoplastic polyurethane composite reinforced with 50% carbon fiber, offering exceptional strength, stiffness, and durability while maintaining flexibility. It excels in applications requiring superior wear resistance, impact resistance, and thermal stability. Ideal for automotive, industrial, and premium consumer products, TPU-CF50 is perfect for components like seals, gaskets, bushings,…
Learn MoreTPU-CF40 is a high-performance composite material that combines the flexibility of TPU with the strength and stiffness of 40% carbon fiber reinforcement. It offers superior tensile strength (≥150 MPa), flexural strength (≥220 MPa), and impact resistance (≥75 kJ/m²), along with excellent thermal stability (up to 170°C). Ideal for automotive, industrial,…
Learn MoreTPU-CF30 is a high-performance composite material that combines the flexibility of TPU with the strength and stiffness of carbon fiber. It offers excellent tensile and flexural strength, impact resistance, and thermal stability up to 160°C. TPU-CF30 is ideal for demanding applications in automotive, industrial manufacturing, and consumer goods, where durability,…
Learn MoreTPU-CF20 is a thermoplastic polyurethane reinforced with 20% carbon fiber, offering enhanced tensile strength, flexural strength, and impact resistance while maintaining TPU’s flexibility. It provides excellent wear resistance and high-temperature performance, making it ideal for automotive parts, industrial equipment, and high-performance consumer goods.
Learn MoreTPU-CF10 is a thermoplastic polyurethane composite reinforced with 10% carbon fiber, combining the flexibility of TPU with the high strength, rigidity, and wear resistance of carbon fiber. It offers a tensile strength of ≥70 MPa and flexural strength of ≥100 MPa, making it suitable for applications requiring high strength, impact…
Learn MoreIt has excellent tensile and bending strength and can withstand large external forces. It can enhance the stability of the structure and improve collision safety.
It has a high elastic modulus and good rigidity. In the aerospace field, it helps to reduce weight while ensuring the shape stability of components.
It is lighter, which helps to reduce the weight of the overall structure. Applied in sports equipment, such as bicycle frames, it makes it easier for athletes to control.
It can withstand repeated loads and stresses without being easily damaged. In mechanical transmission components, it prolongs the service life.
It has a high resistance to chemical substances and environmental factors. Suitable for chemical equipment to reduce damage caused by corrosion.
It can still maintain its performance in high-temperature environments. It can be used in high-temperature working scenarios such as engine components.
It performs well in some applications that require electrical conductivity. For example, the shell of electronic equipment.
It can be manufactured through various processes such as injection molding and extrusion. To meet the needs of different shapes and sizes.
It has the characteristic of recyclability and reuse, which is in line with environmental protection requirements. It helps to reduce the generation of waste.
Carbon (Xiamen) New Material Co., Ltd., a shining pearl in the field of carbon fiber modified materials, is driven by technological innovation and has distinct product characteristics: light weight, high strength, excellent performance; customized production, flexible to meet diverse needs; environmentally friendly technology, leading the trend of green manufacturing. Modern production lines ensure high efficiency and stability, and are the trusted choice of the industry.
R&D laboratories, the cradle of technological innovation, gather top talents and precision equipment. Here, every fantastic idea is carefully nurtured, and through countless experiments and tests, theories are transformed into practical applications. In the brightly lit space, researchers are exploring the unknown day and night, promoting technological progress, and bringing disruptive solutions to society.
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
1: What is the main advantage of Chopped CF Thermoplastic Composites over traditional materials?
Chopped CF Thermoplastic Composites offer a combination of high strength, lightweight, and good resistance to fatigue and impact. They are also easier to process and recycle compared to some traditional materials.
2: How does the cost of Chopped CF Thermoplastic Composites compare to other composites?
The cost can vary depending on factors such as the quality and quantity of carbon fibers used. Generally, they may be more expensive than some common composites initially, but their superior performance and potential for reduced manufacturing costs in the long run can offset the higher upfront expense.
3: Can Chopped CF Thermoplastic Composites be used in extreme temperature environments?
They have good thermal stability and can perform well in a wide range of temperatures. However, the specific temperature limits depend on the type of thermoplastic matrix and the amount of carbon fiber reinforcement.
4: Are Chopped CF Thermoplastic Composites electrically conductive?
Yes, they can have some level of electrical conductivity depending on the composition and arrangement of the carbon fibers.
5: How difficult is it to machine Chopped CF Thermoplastic Composites?
Machining can be challenging due to their high strength and hardness. Specialized tools and techniques are often required, but advancements in processing methods are making it more manageable.
6: Do Chopped CF Thermoplastic Composites have any environmental benefits?
They are more recyclable than many other composite materials, reducing waste and the environmental impact. Also, their lightweight nature leads to lower energy consumption during transportation.
7: What types of bonding methods are suitable for joining parts made of Chopped CF Thermoplastic Composites?
Adhesive bonding, welding, and mechanical fastening methods can be used. The choice depends on the specific application and design requirements.
8: Can Chopped CF Thermoplastic Composites be colored?
Yes, they can be colored using specialized dyes or coatings without significantly affecting their properties.
9: How long is the lifespan of products made from Chopped CF Thermoplastic Composites?
With proper design and maintenance, they can have a long lifespan, often outlasting similar products made from traditional materials.
10: Are there any limitations to the size and shape of components that can be made from Chopped CF Thermoplastic Composites?
While they offer considerable design flexibility, very large or complex shapes may pose manufacturing challenges. However, continuous advancements in processing technologies are expanding the possibilities.
11: Which do common representatives of Chopped CF Thermoplastic Composites include?
1. Carbon Fiber Reinforced Polyamide (CFPA) has good mechanical, heat and chemical stability. 2. Carbon Fiber Reinforced Polyester (CFPET) has decent wear, heat and chemical resistance. 3. Carbon Fiber Reinforced Polyimide (CFPI) composites are high-performance prepreg tapes due to polyimide's high heat and chemical resistance. 4. Carbon Fiber Reinforced Polycarbonate (CFPC) has excellent mechanical, heat and corrosion resistance, used in high-performance manufacturing. 5. Continuous Fiber Reinforced Polyphenylene Sulfide (PPS-CF/UD), made by melt impregnation, has multiple advantages and is used in automotive, aerospace, etc. for various parts.