Outstanding Performance &Versatile Applications of CFRTPs
Short CF Thermoplastic Composites, or chopped carbon fiber thermoplastic composites, have the following performance characteristics: 1. High strength and stiffness: The incorporation of chopped carbon fibers greatly improves the mechanical properties of the thermoplastic matrix, making them suitable for applications demanding strong structural support. 2. Excellent fatigue resistance: They can endure repeated loading and unloading without significant performance deterioration, essential for components under cyclic stresses. 3. Good impact resistance: The combination of carbon fibers and the thermoplastic matrix enables absorption and dissipation of energy upon impact, lowering the risk of failure. 4. Good thermal stability: They can retain their mechanical properties at high temperatures, suitable for applications in high-heat environments. 5. Enhanced dimensional stability: They have low shrinkage and warpage during processing and in-service, ensuring consistent and precise part dimensions. 6. Lightweight: Compared to traditional metal materials, they provide comparable or superior mechanical performance while being lightweight, beneficial in weight-sensitive applications like aerospace and automotive.
Applications in various fields: 1. Aerospace Industry: They are used in aircraft components such as wing structures, fairings, and interior parts where high strength-to-weight ratio and durability are crucial. 2. Automotive Sector: Applied in car bodies, chassis, and engine components to reduce weight and improve fuel efficiency while maintaining structural integrity. 3. Electronics: Utilized in manufacturing lightweight and durable casings for electronic devices. 4. Sports Equipment: Found in the production of high-performance sports gear like bicycle frames, tennis rackets, and golf clubs. 5. Medical Devices: Used for creating lightweight and strong prosthetics and medical equipment. 6. Industrial Machinery: Incorporated into parts of industrial machinery where resistance to wear and high mechanical strength are required. 7. Consumer Goods: Can be seen in products like luggage and furniture for enhanced durability and lightweight design.
Product By Features
Thermoplastic polymer processing PC-CF50
PC-CF50 is a 50% carbon fiber reinforced polycarbonate composite, offering maximum strength, stiffness, and wear resistance. With a tensile strength of ≥155 MPa, flexural strength of ≥220 MPa, and heat deflection temperature of approx. 190°C, it is ideal for structural components, automotive parts, and high-performance applications. Its low moisture absorption…
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PC-CF40 thermoplastic polymer processing
PC-CF40 is a 40% carbon fiber-reinforced polycarbonate composite, offering exceptional strength, stiffness, and wear resistance. With a tensile strength of ≥140 MPa, flexural strength of ≥200 MPa, and heat deflection temperature of approx. 180°C, it is ideal for structural components, automotive parts, and high-performance applications. Its low moisture absorption and…
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Composite materials PC-CF30 High-strength
PC-CF30 is a high performance 30% carbon fiber-reinforced polycarbonate composite with superior strength, stiffness, and wear resistance, offering higher thermal and mechanical stability than PC-CF20. With a tensile strength of ≥125 MPa, flexural strength of ≥180 MPa, and heat deflection temperature of approx. 170°C, it is ideal for structural components,…
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High-strength PC-CF20 composite materials
PC-CF20 is a high-performance 20% carbon fiber reinforced polycarbonate composite with enhanced strength, stiffness, and wear resistance compared to unreinforced PC. With a tensile strength of ≥110 MPa, flexural strength of ≥160 MPa, and heat deflection temperature of approx. 160°C, it is ideal for structural components, automotive parts, and industrial…
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PC-CF10 high stress applications
PC-CF10 is a high performance polycarbonate composite reinforced with 10% carbon fiber, offering enhanced strength, stiffness, wear resistance, and thermal stability. With a heat deflection temperature of ~150°C, very low moisture absorption, and good chemical resistance, it is ideal for automotive, industrial, and structural applications. Suitable for injection molding and…
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High stress applications PC-CF5
PC-CF5 is a high performance polycarbonate composite reinforced with 5% carbon fiber, offering improved strength, stiffness, wear resistance, and dimensional stability over standard PC. With a heat deflection temperature of ~140°C, low moisture absorption, and good chemical resistance, it is ideal for automotive, industrial, and structural applications. Suitable for injection…
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Anti Static PP CF30 Pellets for Door Trim Panel
Anti Static PP CF30 Pellets offer multiple advantages for door – trim panels, including antistatic property, high rigidity, good impact and chemical resistance, low friction, thermal stability, and good dimensional stability for precise processing.
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Carbon fiber thermoplastic materials PPSU-CF60
PPSU-CF60 is a high performance composite with 60% carbon fiber reinforcement, offering exceptional strength, stiffness, wear resistance, and thermal stability. It withstands temperatures up to 300°C and has excellent chemical resistance, making it ideal for automotive, industrial, and electronics applications. Due to its high carbon fiber content, reinforced tooling is…
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Carbon fiber injection molding PPSU-CF50
PPSU-CF50 is a high performance composite reinforced with 50% carbon fiber, offering exceptional strength, stiffness, and wear resistance. With a tensile strength of ≥ 220 MPa and a heat deflection temperature of approx. 290°C, it excels in extreme environments. Ideal for automotive, industrial, and electronics applications, it provides superior chemical…
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Electric-conducting POM CF30 Composites for Dro...
Electric – conducting POM CF30 Composites feature electrical conductivity for static dissipation, high strength and rigidity for structural integrity, wear and chemical resistance, thermal stability, and good machinability for motor housing.
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Anti-static POM CF5 Compounds for Drone Components
Anti-static POM CF5 Compounds for drone components feature anti-static property to dissipate charges, high strength and rigidity, good self-lubrication, excellent fatigue resistance, chemical stability, good processability for molding, and dimensional stability under different conditions.
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PPSU-CF40 carbon fiber injection molding
PPSU-CF40 is a high-performance composite reinforced with 40% carbon fiber, offering exceptional strength, stiffness, and wear resistance. With a tensile strength of ≥ 200 MPa and a heat deflection temperature of approx. 280°C, it excels in extreme environments. Ideal for automotive, industrial, and electronics applications, it provides excellent chemical resistance,…
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WEAR RESISTANCE
CONDUCTIVE MATERIALS
HIGH STRENGTH
ANTI STATIC
SCRATCH RESISTANCE
ABRASION RESISTANCE
ECO FRIENDLY
LIGHT WEIGHT
Characteristics of Short CF Thermoplastics
1. High strength
It has excellent tensile and bending strength and can withstand large external forces. It can enhance the stability of the structure and improve collision safety.
2. High modulus
It has a high elastic modulus and good rigidity. In the aerospace field, it helps to reduce weight while ensuring the shape stability of components.
3. Lightweight
It is lighter, which helps to reduce the weight of the overall structure. Applied in sports equipment, such as bicycle frames, it makes it easier for athletes to control.
4. Fatigue resistance
It can withstand repeated loads and stresses without being easily damaged. In mechanical transmission components, it prolongs the service life.
5. Good corrosion resistance
It has a high resistance to chemical substances and environmental factors. Suitable for chemical equipment to reduce damage caused by corrosion.
6. Excellent heat resistance
It can still maintain its performance in high-temperature environments. It can be used in high-temperature working scenarios such as engine components.
7. Good electrical conductivity
It performs well in some applications that require electrical conductivity. For example, the shell of electronic equipment.
8. Easy processing and molding
It can be manufactured through various processes such as injection molding and extrusion. To meet the needs of different shapes and sizes.
9. Recyclability
It has the characteristic of recyclability and reuse, which is in line with environmental protection requirements. It helps to reduce the generation of waste.
Company Advantage
MODERN FACTORY
Carbon (Xiamen) New Material Co., Ltd., a shining pearl in the field of carbon fiber modified materials, is driven by technological innovation and has distinct product characteristics: light weight, high strength, excellent performance; customized production, flexible to meet diverse needs; environmentally friendly technology, leading the trend of green manufacturing. Modern production lines ensure high efficiency and stability, and are the trusted choice of the industry.
KEY LABORATORY
R&D laboratories, the cradle of technological innovation, gather top talents and precision equipment. Here, every fantastic idea is carefully nurtured, and through countless experiments and tests, theories are transformed into practical applications. In the brightly lit space, researchers are exploring the unknown day and night, promoting technological progress, and bringing disruptive solutions to society.
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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1: What is the main advantage of Chopped CF Thermoplastic Composites over traditional materials?
Chopped CF Thermoplastic Composites offer a combination of high strength, lightweight, and good resistance to fatigue and impact. They are also easier to process and recycle compared to some traditional materials.
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2: How does the cost of Chopped CF Thermoplastic Composites compare to other composites?
The cost can vary depending on factors such as the quality and quantity of carbon fibers used. Generally, they may be more expensive than some common composites initially, but their superior performance and potential for reduced manufacturing costs in the long run can offset the higher upfront expense.
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3: Can Chopped CF Thermoplastic Composites be used in extreme temperature environments?
They have good thermal stability and can perform well in a wide range of temperatures. However, the specific temperature limits depend on the type of thermoplastic matrix and the amount of carbon fiber reinforcement.
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4: Are Chopped CF Thermoplastic Composites electrically conductive?
Yes, they can have some level of electrical conductivity depending on the composition and arrangement of the carbon fibers.
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5: How difficult is it to machine Chopped CF Thermoplastic Composites?
Machining can be challenging due to their high strength and hardness. Specialized tools and techniques are often required, but advancements in processing methods are making it more manageable.
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6: Do Chopped CF Thermoplastic Composites have any environmental benefits?
They are more recyclable than many other composite materials, reducing waste and the environmental impact. Also, their lightweight nature leads to lower energy consumption during transportation.
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7: What types of bonding methods are suitable for joining parts made of Chopped CF Thermoplastic Composites?
Adhesive bonding, welding, and mechanical fastening methods can be used. The choice depends on the specific application and design requirements.
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8: Can Chopped CF Thermoplastic Composites be colored?
Yes, they can be colored using specialized dyes or coatings without significantly affecting their properties.
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9: How long is the lifespan of products made from Chopped CF Thermoplastic Composites?
With proper design and maintenance, they can have a long lifespan, often outlasting similar products made from traditional materials.
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10: Are there any limitations to the size and shape of components that can be made from Chopped CF Thermoplastic Composites?
While they offer considerable design flexibility, very large or complex shapes may pose manufacturing challenges. However, continuous advancements in processing technologies are expanding the possibilities.
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11: Which do common representatives of Chopped CF Thermoplastic Composites include?
1. Carbon Fiber Reinforced Polyamide (CFPA) has good mechanical, heat and chemical stability. 2. Carbon Fiber Reinforced Polyester (CFPET) has decent wear, heat and chemical resistance. 3. Carbon Fiber Reinforced Polyimide (CFPI) composites are high-performance prepreg tapes due to polyimide's high heat and chemical resistance. 4. Carbon Fiber Reinforced Polycarbonate (CFPC) has excellent mechanical, heat and corrosion resistance, used in high-performance manufacturing. 5. Continuous Fiber Reinforced Polyphenylene Sulfide (PPS-CF/UD), made by melt impregnation, has multiple advantages and is used in automotive, aerospace, etc. for various parts.
