TPU-LCF60 (60% Carbon Fiber Reinforced Thermoplastic Polyurethane) is an ultra-high-performance composite material offering exceptional strength, stiffness, and wear resistance. Ideal for extreme-duty applications in automotive, aerospace, and industrial sectors, it delivers superior mechanical, thermal, and chemical resistance, making it the ultimate choice for high-stress, high-temperature environments.
TPU-LCF60: Ultimate High-Strength Composite Material
- Model number: TPU-LCF-BCA6
- Matrix Resin: Thermoplastic polyurethane (TPU)
- Reinforcing Filler: Long carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
TPU-LCF60 Material Overview
TPU-LCF60 (Thermoplastic Polyurethane with 60% Carbon Fiber) is a cutting edge, ultra high-performance material that redefines the limits of strength, stiffness, and durability. Combining the inherent flexibility and toughness of TPU with a 60% carbon fiber reinforcement, TPU-LCF60 delivers exceptional mechanical, thermal, and wear-resistant properties, making it the ultimate solution for the most demanding applications that require maximum strength, dimensional stability, and long-term performance.
Mechanical Performance
With 60% carbon fiber content, TPU-LCF60 exhibits exceptional mechanical properties, making it ideal for extreme stress and load-bearing applications where superior stiffness and strength are critical.
- Tensile Strength: ≥ 150 MPa
- Flexural Strength: ≥ 350 MPa
- Impact Strength: ≥ 100 kJ/m²
The increased carbon fiber reinforcement maximizes stiffness, strength, and load-bearing capacity, allowing TPU-LCF60 to endure extreme mechanical stresses and demanding applications.
Thermal and Chemical Resistance
TPU-LCF60 is engineered for extreme thermal environments, offering superior thermal stability and chemical resistance, making it ideal for high-temperature and harsh industrial applications.
- Heat Deflection Temperature (HDT): Approx. 220°C
- Long-Term Service Temperature: Up to 190°C
- Chemical Resistance: Exceptional resistance to oils, solvents, acids, alkalis, and aggressive chemicals.
Wear Resistance and Processing Characteristics
With 60% carbon fiber content, TPU-LCF60 provides outstanding wear resistance, perfect for components exposed to extreme friction, abrasion, or repetitive motion.
- Wear Resistance: Excellent performance under high-friction or abrasive conditions.
- Processing Methods: Compatible with injection molding, and extrusion. Higher processing temperatures and optimized settings are required due to the increased fiber load.
Note: The enhanced stiffness and rigidity from 60% carbon fiber reduce flexibility compared to lower-carbon-content variants, but significantly improve load-bearing capacity and structural strength.
Environmental Adaptability
TPU LCF60 offers minimal water absorption and excellent dimensional stability, ensuring reliable performance even in humid or outdoor environments. Its high carbon fiber content provides exceptional structural resilience in challenging environmental conditions.
Applications
TPU-LCF60 excels in demanding applications that require extreme strength, rigidity, and wear resistance:
- Automotive Industry: Engine mounts, structural reinforcements, heavy duty brackets, and performance critical under hood components.
- Consumer Electronics: Ultra durable housings, reinforced casings, and load-bearing structural parts for electronic devices.
- Industrial Manufacturing: High load gears, abrasion-resistant seals, bushings, and components for high friction environments.
- Sports and Recreational Equipment: Performance-critical frames, reinforced grips, and components designed for extreme use.
- Aerospace and Defense: Lightweight yet ultra-strong components for demanding environments with high thermal resistance.
Summary Table for TPU-LCF60
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 60% |
| Tensile Strength | ≥ 150 MPa |
| Flexural Strength | ≥ 350 MPa |
| Impact Strength | ≥ 100 kJ/m² |
| Heat Deflection Temperature | Approx. 220°C |
| Long-Term Service Temperature | Up to 190°C |
| Chemical Resistance | Exceptional resistance to oils, solvents, acids, and alkalis |
| Water Absorption | Very low |
| Processing Methods | Injection molding, extrusion |
| Wear Resistance | Exceptional resistance under extreme friction conditions |
If you want to get more information about TPU-LCF60, you can vist our Youtube.
Friction coefficient of TPU-LCF
The friction coefficient of TPU is typically between 0.3 and 0.5, while TPU-CF, with added carbon fiber, lowers the friction coefficient to between 0.2 and 0.4. The smaller the value, the better the wear resistance. Therefore, TPU-LCF generally offers better wear resistance than pure TPU, especially under high load conditions.
Related Product
TPU-LCF50: Extreme-Strength...
Alkali Anti TPU-LCF10: High...
Wear-resistant TPU LCF Comp...
High Elasticity TPU LCF50 f...
Light Weight TPU LCF60 for ...
Wear Resistance LCF30-TPU L...
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
-
How can I contact the manufacturer of a product that interests me?
When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.
-
How do I find the products that interest me?
All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.
-
Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
-
What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
-
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
-
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
-
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
-
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
-
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
