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TPU-CF10: High Strength Carbon Fiber Reinforced Material - Carbon Fiber Compounds Manufacturer | Supplier
TPU-CF10: High Strength Carbon Fiber Reinforced Material - Carbon Fiber Compounds Manufacturer | Supplier
TPU-CF10: High Strength Carbon Fiber Reinforced Material - Carbon Fiber Compounds Manufacturer | Supplier
TPU-CF10: High Strength Carbon Fiber Reinforced Material - Carbon Fiber Compounds Manufacturer | Supplier
TPU-CF10: High Strength Carbon Fiber Reinforced Material - Carbon Fiber Compounds Manufacturer | Supplier
TPU-CF10: High Strength Carbon Fiber Reinforced Material

  • Model number: TPU-CF-BCA1
  • Matrix Resin: Thermoplastic polyurethane (TPU)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Introduction to TPU-CF10 Material

TPU-CF10 (Thermoplastic Polyurethane with 10% Carbon Fiber) is a high-performance thermoplastic elastomeric composite that incorporates 10% carbon fiber reinforcement within a TPU (thermoplastic polyurethane) matrix. The increased carbon fiber content significantly enhances the mechanical properties of the material, providing greater strength, stiffness, and durability while maintaining the flexibility typical of TPU. TPU-CF10 is ideal for applications demanding a balance of elasticity, wear resistance, and enhanced mechanical performance, serving industries such as automotive, industrial manufacturing, and consumer products.

Characteristics and Values for Enhanced Performance

Carbon Fiber Content: 10%
The 10% carbon fiber reinforcement in TPU-CF10 further boosts tensile and flexural strength, enhancing its ability to handle higher mechanical loads while retaining adequate flexibility for versatile applications.

Tensile Strength: ≥ 70 MPa
TPU-CF10 offers excellent tensile strength, allowing it to endure higher mechanical stress without permanent deformation, making it suitable for demanding applications requiring both strength and flexibility.

Flexural Strength: ≥ 100 MPa
With its improved flexural strength, TPU-CF10 can resist bending forces and recover its shape effectively, ensuring durability in applications subjected to repeated flexing.

Impact Strength: ≥ 40 kJ/m²
The material demonstrates robust impact resistance, absorbing shock loads effectively, which makes it reliable in applications with sudden stresses or impacts.

Thermal Properties

Heat Deflection Temperature: Approximately 130°C
TPU-CF10 maintains structural stability at higher temperatures, supporting applications requiring heat resistance in environments up to 130°C.

Long-Term Service Temperature: Up to 100°C
The material performs consistently under fluctuating temperatures, making it suitable for long-term use in moderately demanding thermal conditions up to 100°C.

Chemical Stability

TPU-CF10 exhibits good chemical resistance against oils, fuels, and solvents, though not as advanced as specialized composites like TPU-CF10. Its low moisture absorption ensures stable performance in humid or wet conditions.

Processing Characteristics

TPU-CF10 is compatible with standard processing methods like injection molding, extrusion, and 3D printing. The 10% carbon fiber content improves mechanical properties without significantly complicating processing, allowing for the production of precise and durable components.

Other Characteristics

Low Water Absorption: TPU-CF10 retains dimensional stability even in humid environments.

Superior Wear Resistance: Increased carbon fiber content enhances wear resistance, making it ideal for components subjected to friction or repetitive motion, such as seals, gaskets, and protective covers.

Applications

Automotive Industry:
TPU-CF10 is perfect for high-performance gaskets, seals, bushings, and shock-resistant components requiring both flexibility and strength.

Industrial Manufacturing:
Ideal for protective covers, conveyor belts, and flexible tubing, where enhanced wear resistance and mechanical durability are essential.

Consumer Goods:
Used in premium footwear, protective mobile cases, and sporting equipment requiring flexibility and durability.

Summary Table

Characteristic Value/Description
Carbon Fiber Content 10%
Tensile Strength ≥ 70 MPa
Flexural Strength ≥ 100 MPa
Impact Strength ≥ 40 kJ/m²
Heat Deflection Temp. Approximately 130°C
Long-Term Service Temp. Up to 100°C
Chemical Resistance Good resistance to oils, fuels, solvents
Water Absorption Low
Processing Methods Injection molding, extrusion, 3D printing

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Friction coefficient of PA12-LCF

The friction coefficient of TPU is typically between 0.3 and 0.5, while TPU-CF, with added carbon fiber, lowers the friction coefficient to between 0.2 and 0.4. The smaller the value, the better the wear resistance. Therefore, TPU-CF generally offers better wear resistance than pure TPU, especially under high-load conditions.

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The tensile strength of TPU is typically 30-60 MPa, while TPU-CF, enhanced with carbon fiber, has a tensile strength of 70-120 MPa. Therefore, TPU-CF is significantly stronger than pure TPU, making it more suitable for high-strength applications.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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