ABS-CF30, with 30% carbon fiber reinforcement, delivers exceptional strength, wear resistance, and impact protection. It performs well under extreme temperatures and chemical exposure, making it ideal for heavy-duty automotive, industrial, and electronic applications. With excellent dimensional stability and low moisture absorption, it offers superior durability in challenging environments.
Tailored Carbon Fiber Components ABS-CF30
- Model number: ABS-CF-BCA3
- Matrix Resin: Acrylonitrile Butadiene Styrene (ABS）
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
ABS-CF30 is engineered for superior mechanical performance, featuring a 30% carbon fiber reinforcement. This significantly increases stiffness, strength, and wear resistance compared to lower carbon fiber composites, making it ideal for applications subjected to very high mechanical loads and extreme stress.
Tensile Strength: ≥ 150 MPa
Flexural Strength: ≥ 220 MPa
Impact Strength: ≥ 5.0 kJ/m²
With 30% carbon fiber content, ABS-CF30 offers exceptional mechanical properties, making it ideal for demanding applications that require maximum strength, wear resistance, and impact protection.
Thermal and Chemical Resistance
ABS-CF30 retains the thermal and chemical stability of pure ABS, but its performance is further enhanced due to the higher carbon fiber content. It excels in high temperature environments and resists aggressive chemical exposure, making it suitable for even more extreme conditions than ABS-CF20.
Heat Deflection Temperature (HDT): Approx. 130°C
Long-Term Service Temperature: Up to 130°C
Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many aggressive chemicals
ABS-CF30 thrives in harsh thermal and chemical environments, making it ideal for industrial, automotive, and other high demand applications.
Wear Resistance and Processing
ABS-CF30 offers exceptional wear resistance, especially in environments with very high friction. Its carbon fiber reinforcement makes it more durable than ABS-CF20 and unreinforced ABS. However, its high carbon fiber content may make it more abrasive to processing equipment.
Wear Resistance: Exceptional under high friction conditions, outperforming unreinforced ABS and lower carbon fiber composites
Processing Methods: Injection molding, extrusion (requires specialized tooling to mitigate wear)
Its advanced wear resistance and durability make ABS-CF30 perfect for heavy duty industrial components and applications where wear and mechanical stress are significant factors.
Environmental Adaptability
ABS-CF30 features very low moisture absorption and superior dimensional stability, ensuring reliable performance in environments with fluctuating temperatures and humidity. Compared to lower carbon fiber content materials, it offers improved stability in challenging conditions.
Water Absorption: Extremely low
Dimensional Stability: Excellent, with minimal expansion or contraction due to environmental changes
ABS-CF30’s stability and resilience to environmental changes make it ideal for use in a wide range of applications.
Applications
ABS-CF30 is designed for demanding applications that require the highest mechanical properties, wear resistance, and thermal stability. Common applications include:
Automotive: High performance, load bearing components such as structural parts, engine components, and housings exposed to extreme conditions.
Industrial Manufacturing: Heavy duty components such as electrical enclosures, brackets, and mechanical parts subjected to high wear, friction, and stress.
Electronics: Rugged, durable protective covers and housings for devices exposed to mechanical stress and requiring high impact resistance.
Consumer Goods: High-end parts requiring exceptional strength, wear resistance, and thermal stability.
Summary Table for ABS-CF30
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 30% |
| Tensile Strength | ≥ 150 MPa |
| Flexural Strength | ≥ 220 MPa |
| Impact Strength | ≥ 5.0 kJ/m² |
| Heat Deflection Temperature (HDT) | Approx. 130°C |
| Long-Term Service Temperature | Up to 130°C |
| Chemical Resistance | Excellent |
| Water Absorption | Extremely low |
| Processing Methods | Injection molding, extrusion |
| Wear Resistance | Exceptional under very high friction conditions |
If you want to get more information about ABS-CF30, you can visit our Youtube.
Strength between ABSand ABS-CF
ABS-CF (Carbon Fiber Reinforced ABS) offers a significant strength improvement over standard ABS. The addition of carbon fibers enhances ABS's tensile strength, impact resistance, and rigidity, making it more suitable for high-load and demanding environments. ABS-CF also exhibits better flexural strength and heat resistance compared to standard ABS, making it ideal for applications requiring higher strength and durability.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
