Superior Heat Resistance Material PA12-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Superior Heat Resistance Material PA12-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Superior Heat Resistance Material PA12-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Superior Heat Resistance Material PA12-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Superior Heat Resistance Material PA12-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Superior Heat Resistance Material PA12-LCF20

PA12-LCF20 (Polyamide 12 Carbon Fiber Composite with 20% Carbon Fiber) is a high-performance thermoplastic composite material that combines the excellent properties of polyamide 12 with the strengthening effects of carbon fibers. Compared to lower carbon fiber versions, PA12-LCF20 offers higher tensile strength, flexural strength, and impact resistance, making it ideal for applications requiring greater strength, stiffness, and durability, such as in automotive, industrial, and consumer goods sectors. This material also features good thermal stability, low moisture absorption, and excellent chemical resistance, making it suitable for use in more demanding environments.

  • Model number: PA12-LCF-BCA2
  • Matrix Resin: Polyamide12 (Nylon12) (PA12)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Introduction to PA12-LCF20 Material

PA12-LCF20 (Polyamide 12 Carbon Fiber Composite with 20% Carbon Fiber) is a high-performance thermoplastic composite material reinforced with 20% carbon fiber in a polyamide 12 matrix. This advanced material combines the inherent properties of polyamide 12 with the strengthening effects of carbon fibers, resulting in significantly enhanced mechanical properties, improved thermal stability, low moisture absorption, and excellent chemical resistance. PA12-LCF20 is ideal for applications in automotive, industrial, and consumer goods sectors, where increased strength, stiffness, and reliability are required under more demanding conditions compared to lower carbon fiber contents.

Characteristics and Values for Enhanced Performance

Carbon Fiber Content: 20%
The 20% carbon fiber reinforcement provides a greater increase in strength and stiffness while still maintaining the lightweight advantages of PA12. This makes PA12-LCF20 suitable for applications where higher strength and rigidity are required without excessively increasing weight.

Tensile Strength: ≥ 100 MPa
PA12-LCF20 exhibits higher tensile strength compared to lower carbon fiber variants, allowing it to withstand higher mechanical loads without significant deformation, making it ideal for parts subjected to moderate to high stress.

Flexural Strength: ≥ 180 MPa
The material’s flexural strength ensures that PA12-LCF20 retains its shape and performance under bending stresses, making it appropriate for components exposed to dynamic forces or moderate to high loads.

Impact Strength: ≥ 30 kJ/m²
With excellent impact resistance, PA12-LCF20 can withstand higher shock and impact forces, ensuring durability in demanding applications.

Thermal Properties

Heat Deflection Temperature: Approximately 200°C
PA12-LCF20 retains its mechanical properties at higher temperatures compared to lower carbon fiber variants, making it suitable for environments like engine compartments, industrial machinery, and other high-temperature applications.

Long-Term Service Temperature: Up to 130°C
This material offers reliable performance at elevated temperatures, ensuring consistent functionality for long-term use in applications with moderate to high temperature fluctuations.

Chemical Stability

PA12-LCF20 offers excellent resistance to a broad range of chemicals, including oils, fuels, lubricants, and solvents, making it ideal for automotive, industrial, and other environments where exposure to such substances is common. Its low moisture absorption ensures dimensional stability, even in humid conditions, further enhancing its performance in harsh environments.

Processing Characteristics

PA12-LCF20 can be efficiently processed using standard techniques such as injection molding, extrusion, and 3D printing. Its excellent flow properties ensure that parts maintain consistent quality, even with complex geometries, making it suitable for high-precision production in various industries.

Other Characteristics

Low Water Absorption:
PA12-LCF20’s low moisture uptake ensures that it maintains dimensional stability and reliable performance, even in humid or wet environments.

Good Wear Resistance:
PA12-LCF20 offers superior wear resistance compared to lower carbon fiber contents, making it more suitable for applications that require durability and longevity under moderate to high wear conditions.

Applications

Automotive Industry:
Used in structural components, brackets, housings, and other high-strength parts that require thermal stability and durability under moderate to high stresses.

Industrial Manufacturing:
Ideal for parts like gears, bushings, and other components requiring enhanced stiffness and wear resistance, as well as moderate to high strength.

Consumer Goods:
Applied in products like tools, sporting equipment, and accessories, where strength, low weight, and durability are essential.

Summary Table

Characteristic Value/Description
Carbon Fiber Content 20%
Tensile Strength ≥ 100 MPa
Flexural Strength ≥ 180 MPa
Impact Strength ≥ 30 kJ/m²
Heat Deflection Temperature Approximately 200°C
Long-Term Service Temperature Up to 130°C
Chemical Resistance Excellent resistance to oils, fuels, and solvents
Water Absorption Low
Processing Methods Injection molding, extrusion, 3D printing

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Thermal Stability of PA12-LCF

PA12-LCF (carbon fiber reinforced polyamide 12) has better thermal stability than standard PA12. The addition of carbon fiber increases the heat distortion temperature (HDT) of the material, allowing it to maintain good structural integrity in high-temperature environments. At the same time, carbon fiber also improves the thermal conductivity of PA12-LCF, helping to better dissipate heat and enhancing its durability under high temperature conditions. Overall, the thermal stability of PA12-LCF makes it suitable for applications requiring high strength and heat resistance, such as the automotive, aerospace and electronics industries.

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PA12-LCF (polyamide 12 carbon fiber reinforced composite) significantly improves the strength and rigidity of the material by adding carbon fiber. Compared with unreinforced PA12, PA12-LCF has higher axial strength and bending strength, and can show better performance under high loads and strict requirements. In addition, carbon fiber reinforcement also improves the material’s wear resistance and thermal stability, making it suitable for engineering applications requiring high strength, durability and stability.

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Frequently Asked Questions

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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