PPA-LCF50 Material Overview
PPA-LCF50 is a high-performance engineering plastic designed for the most demanding industrial applications that require exceptional mechanical strength, thermal stability, and chemical resistance. With 50% carbon fiber reinforcement, PPA-LCF50 provides significantly improved stiffness, strength, and dimensional stability compared to lower carbon fiber grades. This material is ideal for applications subjected to extreme mechanical loads, elevated temperatures, and aggressive chemical environments.
Mechanical Properties
PPA-LCF50 offers superior mechanical performance, with enhanced strength and stiffness, making it ideal for heavy duty industrial applications. The 50% carbon fiber reinforcement offers a substantial improvement over lower carbon fiber content grades, ensuring high reliability under the most demanding conditions.
Tensile Strength: ≥ 450 MPa (Enhanced by 50% carbon fiber reinforcement)
Flexural Strength: ≥ 700 MPa
Impact Strength: ≥ 4.5 kJ/m² (Optimized for higher reinforcement levels)
The 50% carbon fiber content significantly increases the material’s stiffness and strength, making PPA LCF50 suitable for applications requiring exceptional mechanical performance.
Thermal and Chemical Resistance
PPA-LCF50 exhibits excellent thermal and chemical stability, capable of withstanding more extreme operating conditions than materials with lower fiber content. Its enhanced properties make it well suited for high temperature and chemically aggressive environments.
Heat Deflection Temperature (HDT): Approx. 320°C
Long-Term Service Temperature: Up to 270°C
Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many aggressive industrial chemicals
The 50% carbon fiber content further enhances the material’s heat resistance, dimensional stability, and chemical resilience, making it ideal for high performance applications in challenging environments.
Wear Resistance and Processing Characteristics
PPA-LCF50 offers enhanced wear resistance, especially for components subjected to high friction, continuous motion, or long term stress. The increased carbon fiber reinforcement improves wear resistance while maintaining processability at higher temperatures than non reinforced grades.
Wear Resistance: Excellent under high friction and continuous motion
Processing Methods: Suitable for injection molding and extrusion, with processing temperatures higher than non reinforced grades but still manageable within typical thermoplastic processing ranges
PPA-LCF50 is ideal for applications requiring high wear resistance and durability, coupled with ease of processing.
Environmental Adaptability
PPA LCF50 offers excellent environmental stability, with minimal water absorption, exceptional dimensional stability, and reliable performance in high humidity and chemically aggressive environments.
Applications
PPA LCF50 is engineered for high performance applications that require a combination of outstanding mechanical strength, thermal stability, and chemical resistance. Common applications include:
Automotive Industry: Structural parts, housings, and components exposed to extreme mechanical loads, elevated temperatures, and chemical environments
Industrial Manufacturing: Gears, bearings, bushings, and structural components subjected to high mechanical loads and exposure to aggressive chemicals
Aerospace: Critical components requiring excellent strength, heat resistance, and dimensional stability
Electronics: Housings, enclosures, and connectors exposed to higher temperatures and moderate mechanical stresses
Consumer Goods: High-durability parts for tools, appliances, and other equipment exposed to significant wear and chemical exposure
Summary Table for PPA-LCF50
Characteristic |
Value/Description |
Carbon Fiber Content |
50% |
Tensile Strength |
≥ 450 MPa |
Flexural Strength |
≥ 700 MPa |
Impact Strength |
≥ 4.5 kJ/m² |
Heat Deflection Temperature |
Approx. 320°C |
Long-Term Service Temperature |
Up to 270°C |
Chemical Resistance |
Excellent |
Water Absorption |
Low |
Processing Methods |
Injection molding, extrusion |
Wear Resistance |
Excellent |
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