PPS CF60 has multiple advantages like high strength, rigidity, heat resistance, etc. It’s widely applicable in diverse fields, from aerospace to chemical containers. Offering excellent properties, it plays a crucial role in improving product quality and ensuring safety.
PPS CF60 is a thermoplastic composite with polyphenylene sulfide (PPS) as the base and filled with 60% carbon fiber for reinforcement.
1. High strength: Tensile strength over 400 MPa. Used in high-end mechanical equipment for load-bearing.
2. Strong rigidity: Ensures structural stability. For high-precision instrument frames.
3. Excellent heat resistance: Long-term service temp over 260°C. Suited for high-temperature industrial equipment.
4. Outstanding chemical resistance: Resists corrosive substances. For chemical containers.
5. Low friction coefficient: Reduces wear. Good for high-load bearings.
6. Good dimensional stability: Low thermal expansion. For precision parts.
7. Lightweight: Lower density than metals. Useful in aerospace.
8. Good electrical conductivity: For electrostatic protection. In electronic casings.
9. Good processing performance: Via injection molding etc. Boosts production efficiency.
10. Good flame retardancy: Increases product safety. For fire-sensitive areas.
Application Field | Specific Description | Advantage Manifestation |
---|---|---|
Aerospace | Used in key components of spacecraft. It has high strength (tensile strength can reach more than 400 MPa) and good dimensional stability (low coefficient of thermal expansion), and can reduce the weight of aircraft. | Meet the requirements of extreme environments and improve the performance of aircraft. |
High-end mechanical equipment | Such as key load-bearing components of large industrial cranes, which can withstand huge working stress and heavy loads. | Ensure the safe and reliable operation of equipment. |
High-precision instruments | Manufacture instrument frames to ensure no deformation in various environments and ensure measurement accuracy. | Provide a stable structure for high-precision measurement. |
Chemical industry | Suitable for chemical reaction containers, pipelines, etc., and resist various highly corrosive chemical substances. | Extend the service life of equipment. |
High-load bearings | Use extremely low friction coefficient to reduce wear and improve operating efficiency and service life. | Reduce friction loss and improve performance. |
Electronic manufacturing | Used for parts with extremely high dimensional accuracy requirements such as electronic chip packaging molds. | Ensure the quality and reliability of chip packaging. |
Automotive interiors | Good flame retardancy meets fire protection requirements and reduces fire risk. | Improve the safety of automotive interiors. |
In the realm of aerospace, a crucial part of a novel spacecraft makes use of the PPS-CF60 composite material. Thanks to its remarkable properties, it offers solid support for the high-performance operation of the spacecraft.
The PPS CF60 composite showcases extremely high strength and excellent dimensional stability. With a tensile strength surpassing 400 MPa, it guarantees that the component can endure tremendous stress in extreme conditions. Simultaneously, its low coefficient of thermal expansion results in minimal dimensional changes at different temperatures, meeting the high-precision demands of the spacecraft.
This material is supplied by the renowned manufacturer, Carbon (Xiamen) New Material. Through their advanced technology and stringent quality control measures, they ensure the consistent quality of CF60-PPS. During the production process, by employing precise techniques, 60% of carbon fiber is uniformly dispersed in the PPS base material, fully leveraging the advantages of this composite. The successful application of this spacecraft component has breathed new life into the development of the aerospace field.
Acquire information such as product specifications, performance, and price. Select an appropriate product based on your needs. Additionally, you can request the manufacturer to provide samples for testing to ensure that the material meets your usage requirements.
If you are interested in purchasing this composite material, contact the manufacturer, Carbon (Xiamen) New Material, directly.
For more information on carbon fiber reinforced thermoplastic composite materials, please click here.
Obtain information including product specifications, performance, and price. Choose a suitable product according to your own requirements. Moreover, you can ask the manufacturer to supply samples for testing to make sure the material meets your usage needs. If you are interested in buying this composite material, contact Carbon (Xiamen) New Material directly.
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.