PPA-LCF60 Premium Performance Polymer - Carbon Fiber Compounds Manufacturer | Supplier
PPA-LCF60 Premium Performance Polymer - Carbon Fiber Compounds Manufacturer | Supplier
PPA-LCF60 Premium Performance Polymer - Carbon Fiber Compounds Manufacturer | Supplier
PPA-LCF60 Premium Performance Polymer - Carbon Fiber Compounds Manufacturer | Supplier
PPA-LCF60 Premium Performance Polymer - Carbon Fiber Compounds Manufacturer | Supplier
PPA-LCF60 Premium Performance Polymer

  • Model number: PPA-LCF-BCA6
  • Matrix Resin: Personal Package Archive (PPA)
  • Reinforcing Filler: Long carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PPA-LCF60 Material Overview

PPA-LCF60 is an advanced high-performance engineering plastic reinforced with 60% carbon fiber, designed for extreme industrial applications that require exceptional mechanical strength, thermal stability, and chemical resistance. The 60% carbon fiber content provides superior stiffness, strength, and dimensional stability compared to lower carbon fiber grades, making PPA LCF60 ideal for the most demanding applications exposed to extreme mechanical loads, elevated temperatures, and aggressive chemical environments.

Mechanical Properties

PPA-LCF60 offers outstanding mechanical performance, with enhanced strength, stiffness, and dimensional stability, making it perfect for heavy duty industrial applications. The 60% carbon fiber reinforcement significantly boosts the material’s mechanical properties, providing high reliability under extreme conditions.

Tensile Strength: ≥ 500 MPa (Further enhanced by 60% carbon fiber reinforcement)

Flexural Strength: ≥ 800 MPa

Impact Strength: ≥ 5.0 kJ/m² (Optimized for higher reinforcement levels)

The high carbon fiber content of PPA LCF60 ensures exceptional mechanical performance, making it suitable for components that require the highest strength, stiffness, and load bearing capacity.

Thermal and Chemical Resistance

PPA LCF60 is engineered to withstand the most extreme operating conditions. With 60% carbon fiber reinforcement, this material offers superior heat resistance and chemical stability, enabling it to perform reliably in high temperature environments and in the presence of aggressive chemicals.

Heat Deflection Temperature (HDT): Approx. 330°C

Long-Term Service Temperature: Up to 290°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and a wide range of industrial chemicals

The 60% carbon fiber content further enhances the material’s dimensional stability, heat resistance, and chemical resilience, making PPA LCF60 ideal for high performance applications in harsh environments.

Wear Resistance and Processing Characteristics

PPA LCF60 offers exceptional wear resistance, especially for components subjected to high friction, continuous motion, or long term stress. The increased carbon fiber reinforcement improves wear resistance while maintaining excellent processability, even at higher temperatures than non reinforced grades.

Wear Resistance: Excellent under high friction and continuous motion

Processing Methods: Suitable for injection molding and extrusion, with processing temperatures higher than non reinforced grades but still manageable within typical thermoplastic processing ranges

PPA-LCF60 is highly durable and adaptable for applications where wear resistance and durability are critical, while still being easy to process in standard thermoplastic processing methods.

Environmental Adaptability

PPA-LCF60 provides excellent environmental stability, offering minimal water absorption and superior dimensional stability. This makes it highly reliable in high humidity, fluctuating temperatures, and chemically aggressive environments.

Applications

PPA-LCF60 is designed for the most demanding applications that require superior mechanical strength, high thermal stability, and exceptional chemical resistance. Common applications include:

Automotive Industry: Structural parts, housings, and components exposed to extreme mechanical loads, high temperatures, and chemical environments

Industrial Manufacturing: Gears, bearings, bushings, and structural components subjected to high mechanical loads and exposure to aggressive chemicals

Aerospace: Critical components that require the highest strength, heat resistance, and dimensional stability

Electronics: Housings, enclosures, and connectors exposed to high temperatures and moderate mechanical stresses

Consumer Goods: High-durability parts for tools, appliances, and equipment exposed to significant wear and chemical exposure

Summary Table for PPA-LCF60

Characteristic Value/Description
Carbon Fiber Content 60%
Tensile Strength ≥ 500 MPa
Flexural Strength ≥ 800 MPa
Impact Strength ≥ 5.0 kJ/m²
Heat Deflection Temperature Approx. 330°C
Long-Term Service Temperature Up to 290°C
Chemical Resistance Excellent
Water Absorption Low
Processing Methods Injection molding, extrusion
Wear Resistance Excellent

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Strength between PPA and PPA-CF

PPA-CF (carbon fiber reinforced) offers significantly higher mechanical strength and rigidity compared to standard PPA. The addition of carbon fiber enhances tensile strength, flexural strength, and wear resistance, making PPA-CF more suitable for heavy loads and extreme environments. While standard PPA is suitable for medium-load and conventional applications, PPA-CF provides superior performance for more demanding industrial conditions.

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The friction coefficient of PPA-CF is typically lower than that of standard PPA, as its carbon fiber reinforcement provides better lubrication, reducing friction and wear, and enhancing performance under high friction conditions.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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