PPA-CF10 High Temperature Resistance Composite Material - Carbon Fiber Compounds Manufacturer | Supplier
PPA-CF10 High Temperature Resistance Composite Material - Carbon Fiber Compounds Manufacturer | Supplier
PPA-CF10 High Temperature Resistance Composite Material - Carbon Fiber Compounds Manufacturer | Supplier
PPA-CF10 High Temperature Resistance Composite Material - Carbon Fiber Compounds Manufacturer | Supplier
PPA-CF10 High Temperature Resistance Composite Material - Carbon Fiber Compounds Manufacturer | Supplier
PPA-CF10 High temperature resistance composite material

  • Model number: PPA-CF-BCA1
  • Matrix Resin: Personal Package Archive (PPA)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PPA-CF10 Material Overview

PPA-CF10 is a high-performance engineering plastic formulated for demanding industrial applications where superior mechanical strength, enhanced thermal stability, and high chemical resistance are required. With 10% carbon fiber reinforcement, PPA-CF10 provides greater stiffness, strength, and dimensional stability than lower reinforcement grades, while still maintaining excellent processability. This material is suitable for applications subject to high mechanical loads, elevated temperatures, and aggressive chemical environments.

Mechanical Properties

PPA CF10 provides a stronger performance than PPA-CF05, offering enhanced mechanical strength and better stiffness, while still being easy to process. It is ideal for high-load applications where both strength and dimensional stability are critical.

  • Tensile Strength: ≥ 150 MPa (Enhanced by 10% carbon fiber reinforcement)
  • Flexural Strength: ≥ 220 MPa
  • Impact Strength: ≥ 20 kJ/m² (Improved over unreinforced grades)

With 10% carbon fiber content, PPA-CF10 offers a higher level of stiffness and strength, making it suitable for more demanding mechanical environments.

Thermal and Chemical Resistance

PPA-CF10 continues to offer excellent thermal stability and resistance to various chemicals, making it suitable for extreme conditions.

  • Heat Deflection Temperature (HDT): Approx. 260°C
  • Long-Term Service Temperature: Up to 220°C
  • Chemical Resistance: Superior resistance to oils, fuels, solvents, and industrial chemical

The increased carbon fiber content boosts its heat resistance and dimensional stability, enabling it to perform well in environments that demand high-temperature endurance and resistance to harsh chemicals.

Wear Resistance and Processing Characteristics

PPA-CF10 is well-suited for applications requiring high wear resistance, especially under continuous friction or repetitive motion. Its higher carbon fiber content improves wear properties while maintaining manageable processing temperatures.

  • Wear Resistance: Excellent under high friction and repetitive motion
  • Processing Methods: Suitable for injection molding and extrusion. Slightly higher processing temperatures than unreinforced PPA but still within common thermoplastic ranges

PPA-CF10 offers outstanding durability and rigidity, ideal for demanding industrial applications where both wear resistance and processability are important.

Environmental Adaptability

PPA-CF10 exhibits enhanced environmental stability with low water absorption, high dimensional stability, and reliable performance in humid or chemically aggressive environments.

Applications

PPA-CF10 is designed for high-performance applications requiring strong mechanical properties, superior thermal stability, and excellent chemical resistance. Typical applications include:

  • Automotive Industry: Components such as engine parts, housings, and brackets requiring high strength and thermal resistance.
  • Industrial Manufacturing: Heavy-duty gears, bearings, and structural components exposed to significant loads and harsh chemicals.
  • Electronics: Advanced enclosures and housings that require high strength, heat resistance, and dimensional stability.
  • Aerospace: Parts where weight reduction and high mechanical strength are essential.
  • Consumer Goods: Durable components for tools and appliances exposed to high mechanical stress and chemicals.

Summary Table for PPA-CF10

Characteristic Value/Description
Carbon Fiber Content 10%
Tensile Strength ≥ 150 MPa
Flexural Strength ≥ 220 MPa
Impact Strength ≥ 20 kJ/m²
Heat Deflection Temperature Approx. 260°C
Long-Term Service Temperature Up to 220°C
Chemical Resistance Superior
Water Absorption Low
Processing Methods Injection molding, extrusion
Wear Resistance Excellent
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Strength between PPA and PPA-CF

PPA-CF (carbon fiber reinforced) offers significantly higher mechanical strength and rigidity compared to standard PPA. The addition of carbon fiber enhances tensile strength, flexural strength, and wear resistance, making PPA-CF more suitable for heavy loads and extreme environments. While standard PPA is suitable for medium-load and conventional applications, PPA-CF provides superior performance for more demanding industrial conditions.

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The friction coefficient of PPA-CF is typically lower than that of standard PPA, as its carbon fiber reinforcement provides better lubrication, reducing friction and wear, and enhancing performance under high friction conditions.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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