PEI LCF5 composite material has enhanced strength like a steel giant, astonishing stiffness, significant lightweight effect, high temperature resistance, corrosion resistance, good electrical insulation, strong wear resistance and low thermal expansion.
1. Composition:
PEI LCF5 is a thermoplastic composite material with polyetherimide (Polyetherimide, PEI) as the solid base material and carefully incorporated with 5% long carbon fibers as filling materials for enhanced modification. The addition of carbon fibers is like injecting a powerful source of strength into the material, greatly enhancing its mechanical properties and making it stand out in numerous application scenarios with unparalleled excellent performance.
2. Infiltration composite method:
PEI LCF5 adopts the most advanced composite process today. In this process, through precise fiber treatment technology and efficient resin infiltration process, it is ensured that there is full infiltration between carbon fibers and the PEI matrix. In this way, the carbon fibers in the material are evenly distributed, like weaving an extremely tough network, jointly forming a strong composite structure and thus greatly enhancing the overall performance of the material.
3. Performance characteristics:
– Enhanced strength: The introduction of carbon fibers is like installing a powerful engine for the material, significantly improving its tensile strength. It can easily withstand greater loads and is as indestructible as a steel giant.
– Increased stiffness: This composite material shows astonishingly excellent stiffness. In the face of externally applied deformation forces, it can effectively resist and be stable.
– Reduced weight: It has a very significant lightweight effect, as if bringing a light revolution to the application scenario. In occasions where weight reduction is needed, it is undoubtedly the best choice.
– High temperature resistance: Even in a high-temperature environment, the material can maintain stable physical properties like a warrior without flinching.
– Corrosion resistance: It has strong resistance to various chemical substances, like a solid shield guarding the integrity of the material.
– Good electrical insulation: In application environments that require good electrical insulation, it is like a loyal guard providing reliable protection for the electrical system.
– Strong wear resistance: In the face of wear and mechanical impacts, it shows strong resistance, like a warrior in armor.
– Low coefficient of thermal expansion: The material has a low coefficient of thermal expansion, which makes it very suitable for applications with high precision requirements and ensures dimensional stability.
4. Application fields:
The application fields of PEI LCF5 composite material are extremely wide. In the aerospace field, it provides strong support for key components of aircraft; in the automotive manufacturing industry, it helps cars achieve lightweight and high performance; in the field of electronic equipment, its electrical insulation and stability play an important role; and in high-performance mechanical components, it shows excellent performance.
Case: High-performance drone body
In the current era of rapid development of drone technology, a well-known international drone manufacturer, after careful consideration, resolutely decided to use PEI LCF5 composite material produced by Carbon (Xiamen) New Material for the design and manufacture of drone bodies in order to raise the flight performance and durability of its drones to a new level.
Application advantages:
– Enhanced strength and stiffness: The high strength and high stiffness characteristics of PEI LCF5 are like creating a solid armor for the drone body. During flight, it can withstand greater aerodynamic loads and mechanical impacts, ensuring the stability and safety of the drone in complex flight environments. After strict testing, this body can withstand an impact force of up to 4000 Newtons without any structural damage. Its toughness is astonishing.
– Lightweight design: The lightweight characteristic of PEI LCF5 is like giving the drone a pair of light wings. It significantly reduces the overall weight of the drone, thereby improving flight efficiency and endurance. Compared with traditional materials, the body weight is reduced by 30%, which makes the drone perform even better in long-duration flights and high-load tasks, like an agile bird soaring freely in the sky.
– Environmental adaptability: The high temperature resistance and corrosion resistance of the material endow the drone with strong environmental adaptability. Whether in the extremely hot desert environment or on the humid seaside, the drone body can maintain excellent performance and is like a fearless warrior, holding its post under various harsh conditions and prolonging the service life of the equipment.
– Electrical insulation performance: The excellent electrical insulation of PEI LCF5 is like holding up an umbrella for the electrical system of the drone. It effectively protects the electrical system of the drone, prevents electrical interference, and improves the reliability of the system, ensuring that the drone always maintains a stable operating state during flight.
The successful application of PEI LCF5 composite material produced by Carbon (Xiamen) New Material in drone bodies fully demonstrates its excellent strength, lightweight and environmental adaptability. This material not only brings a qualitative leap to the flight performance and durability of drones but also shows amazing reliability under various harsh conditions. This application case vividly highlights the wide potential and great practical value of PEI LCF5 in the high-end drone field and paves a new way for the development of the drone industry.
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Acquire details including product specifications, performance indicators, and price. Select the suitable product based on your specific needs. Additionally, you can request the manufacturer to provide samples for testing to guarantee that the material fulfills your usage requirements.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.