PEI-CF30 Unrivaled Strength Longevity - Carbon Fiber Compounds Manufacturer | Supplier
PEI-CF30 Unrivaled Strength Longevity - Carbon Fiber Compounds Manufacturer | Supplier
PEI-CF30 Unrivaled Strength Longevity - Carbon Fiber Compounds Manufacturer | Supplier
PEI-CF30 Unrivaled Strength Longevity - Carbon Fiber Compounds Manufacturer | Supplier
PEI-CF30 Unrivaled Strength Longevity - Carbon Fiber Compounds Manufacturer | Supplier
PEI-CF30 Unrivaled Strength Longevity

  • Model number: PEI-CF-BCA3
  • Matrix Resin: Polyethyleneimine (PEI)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PEI-CF30 Material Overview

PEI-CF30 is an advanced high-performance thermoplastic reinforced with 30% carbon fiber, designed for applications that demand exceptional mechanical strength, extraordinary dimensional stability, and superior chemical resistance. The higher carbon fiber content significantly improves stiffness, wear resistance, and structural integrity, making PEI-CF30 ideal for the most extreme, high-stress applications. This reinforced material delivers unparalleled durability, while preserving the excellent thermal and chemical properties of pure PEI.

Mechanical Properties

PEI-CF30 is engineered for extreme mechanical performance and wear resistance. With 30% carbon fiber reinforcement, it provides exceptional stiffness, tensile strength, and flexural strength, making it suitable for applications subjected to extremely high mechanical loads.

Tensile Strength: ≥ 170 MPa

Flexural Strength: ≥ 300 MPa

Impact Strength: ≥ 4.5 kJ/m²

The high carbon fiber content in PEI-CF30 ensures outstanding resistance to deformation, making it ideal for high load, high stress applications that require superior mechanical performance.

Thermal and Chemical Resistance

PEI-CF30 retains the superior thermal and chemical resistance properties of pure PEI, with minimal impact from the carbon fiber reinforcement. It performs exceptionally well in environments exposed to extreme temperatures and aggressive chemicals.

 Heat Deflection Temperature (HDT): Approx. 270°C

Long-Term Service Temperature: Up to 270°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and a broad range of chemicals.

PEI-CF30 is perfect for high-temperature and chemically demanding environments where durability and stability are critical.

Wear Resistance and Processing

The 30% carbon fiber content in PEI-CF30 significantly enhances its wear resistance, making it suitable for applications exposed to extreme friction or abrasive conditions. Despite the higher reinforcement, it remains highly processable through standard thermoplastic processing methods.

Wear Resistance: Outstanding under very high friction and stress

Processing Methods: Suitable for injection molding and extrusion at temperatures similar to those used for pure PEI.

PEI-CF30 offers long-lasting durability without sacrificing ease of processing, making it ideal for demanding industrial applications.

Environmental Adaptability

PEI-CF30 exhibits minimal moisture absorption and excellent dimensional stability, even in the most extreme environmental conditions, including temperature and humidity fluctuations.

Water Absorption: Extremely low

Dimensional Stability: Excellent, even under fluctuating temperature and humidity.

This ensures reliable performance in a variety of challenging environmental conditions.

Applications

PEI-CF30 is designed for extreme-duty applications that require top tier mechanical strength, wear resistance, and chemical resistance. Typical applications include:

Automotive: High performance components exposed to extreme mechanical loads, vibrations, and high temperatures.

Industrial Manufacturing: Critical components such as bearings, bushings, and electrical parts exposed to severe wear and stress.

Aerospace: Lightweight, ultra-strong components for aircraft requiring excellent dimensional stability and high temperature performance.

Electronics: Housings, connectors, and enclosures exposed to significant mechanical stress and extreme thermal cycling.

Medical Devices: Biocompatible components needing superior chemical resistance, high stability under sterilization, and outstanding mechanical performance.

Summary Table for PEI-CF30

Characteristic Value/Description
Carbon Fiber Content 30%
Tensile Strength ≥ 170 MPa
Flexural Strength ≥ 300 MPa
Impact Strength ≥ 4.5 kJ/m²
Heat Deflection Temperature Approx. 270°C
Long-Term Service Temperature Up to 270°C
Chemical Resistance Excellent
Water Absorption Extremely low
Processing Methods Injection molding, extrusion
Wear Resistance Outstanding under very high friction and stress

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Strength between PEI and PEI-CF

PEI offers strong mechanical properties, excellent thermal stability, and chemical resistance for moderate duty applications. PEI-CF, with added carbon fiber, significantly enhances stiffness, wear resistance, and mechanical strength, making it ideal for high performance environments that require superior strength and durability under stress.

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The friction coefficient of pure PEI typically ranges between 0.3 and 0.4, depending on the specific surface and conditions of use. When carbon fiber is added to create PEI-CF, the friction coefficient is generally lower due to the increased wear resistance and lubrication properties provided by the carbon fibers. For PEI-CF, the coefficient of friction typically ranges from 0.2 to 0.3, depending on the carbon fiber content and surface conditions.The addition of carbon fibers reduces friction, improves wear resistance, and enhances the material’s performance in high stress, abrasive environments.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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