PA66-LCF40 High Strength Material
PA66-LCF40 is a high-performance composite material with 40% long carbon fiber reinforcement, providing exceptional tensile strength (up to 300 MPa), stiffness, impact resistance, and wear resistance. Ideal for automotive, industrial, and consumer applications, it is engineered for demanding environments that require extreme durability and long-term performance under high stress and temperature conditions.
- Model number: PA66-LCF-BCA4
- Matrix Resin: Nylon6 6(Polyamide66) (PA66)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PA66-LCF40 Overview
PA66-LCF40 is a high-performance composite material that combines nylon 66 (PA66) with 40% long carbon fiber reinforcement. This advanced composite provides outstanding strength, stiffness, and durability while maintaining a lightweight profile, making it an excellent choice for demanding industrial and engineering applications that require top-tier performance, processability, and mechanical strength.
Key Features of PA66-LCF40
Improved Tensile Strength:
With 40% long carbon fiber content, PA66-LCF40 offers a substantial boost in tensile strength compared to unreinforced PA66, reaching up to 300 MPa. This makes it suitable for applications requiring very high mechanical strength, especially in automotive, industrial, and structural applications.
Increased Stiffness and Durability:
The high carbon fiber content significantly increases the material’s stiffness and durability, enabling it to withstand greater loads, stresses, and environmental conditions. This makes PA66-LCF40 ideal for applications that require exceptional strength and long-lasting performance under extreme conditions.
Enhanced Impact Resistance:
PA66-LCF40 provides excellent impact resistance, ensuring reliable performance in components exposed to sudden forces or vibrations, such as brackets, housings, and structural parts in automotive and industrial machinery.
Superior Wear Resistance:
The 40% carbon fiber reinforcement further enhances the wear resistance of PA66-LCF40, making it ideal for high-wear components such as gears, bushings, and moving parts that require minimal maintenance and extended durability.
Application Industries
Automotive Industry:
PA66-LCF40 is ideal for lightweight, high-strength structural components, housings, and connectors that require extreme mechanical performance. Its strength and durability make it perfect for automotive parts subjected to dynamic forces, high temperatures, and harsh environments.
Industrial Equipment:
This composite is widely used in components like brackets, bushings, housings, and structural parts where superior strength and impact resistance are critical. PA66-LCF40’s durability makes it a reliable choice for long-lasting industrial applications in demanding settings.
Consumer Goods:
PA66-LCF40 is utilized in high-performance consumer products such as power tools, sporting equipment, and other durable items requiring a high degree of strength, impact resistance, and wear resistance for optimal longevity.
Summary Table
| Category | Details |
|---|---|
| Definition | PA66-LCF40 is a composite material with 40% long carbon fiber added to nylon 66 (PA66). |
| Advantages | 1. Improved Tensile Strength: Up to 300 MPa. 2. Increased Stiffness and Durability. 3. Reliable Impact Resistance. 4. Superior Wear Resistance for moving parts. |
| Industries of Application | 1. Automotive Industry 2. Industrial Equipment 3. Consumer Goods |
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PA66-CF strength
PA66-LCF (Polyamide 66 with Long Carbon Fiber) is a high-strength composite material that combines the durability of polyamide 66 with the reinforcing properties of long carbon fibers. This combination significantly enhances the material's tensile strength, flexural strength, and impact resistance. PA66-LCF offers superior mechanical performance, with improved stiffness and dimensional stability, making it suitable for high-stress applications in automotive, aerospace, and industrial sectors. Its exceptional strength and durability under extreme conditions make it ideal for components that require both toughness and lightweight characteristics.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
