PA66-LCF30 Heat Resistance Material
PA66-LCF30 is a high-performance composite material combining 30% long carbon fiber with nylon 66, offering exceptional tensile strength (up to 250 MPa), stiffness, durability, and wear resistance. Ideal for automotive, industrial, and consumer applications, it excels in components that require high mechanical performance, impact resistance, and long-term reliability under extreme conditions.
- Model number: PA66-LCF-BCA3
- Matrix Resin: Nylon6 6(Polyamide66) (PA66)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PA66-LCF30 Overview
PA66-LCF30 is a high-performance composite material that combines nylon 66 (PA66) with 30% long carbon fiber reinforcement. This advanced composite offers significantly enhanced strength, stiffness, and durability while maintaining a relatively lightweight profile, making it an excellent choice for demanding industrial and engineering applications that require superior performance, processability, and strength.
Key Features of PA66-LCF30
Improved Tensile Strength:
With 30% long carbon fiber content, PA66-LCF30 provides a substantial increase in tensile strength compared to unreinforced PA66, reaching up to 250 MPa. This makes it suitable for applications requiring high mechanical strength, particularly in automotive, industrial, and structural applications.
Increased Stiffness and Durability:
The higher carbon fiber content significantly boosts the material’s stiffness and durability, ensuring it can withstand higher loads, stresses, and environmental conditions. This makes PA66-LCF30 ideal for demanding applications that require long-lasting performance under extreme conditions.
Enhanced Impact Resistance:
PA66-LCF30 offers superior impact resistance, ensuring reliable performance in components exposed to sudden forces or vibrations, such as brackets, housings, and structural parts in automotive and industrial machinery.
Excellent Wear Resistance:
The 30% carbon fiber reinforcement greatly enhances the wear resistance of PA66-LCF30, making it highly suitable for high-wear components such as gears, bushings, and moving parts that demand low maintenance and extended service life.
Application Industries
Automotive Industry:
PA66-LCF30 is ideal for lightweight, high-strength structural components, housings, and connectors that require superior mechanical performance. Its strength and durability make it perfect for automotive parts that are subjected to dynamic forces, high temperatures, and harsh environments.
Industrial Equipment:
This composite is widely used in components such as brackets, bushings, housings, and structural parts where both high strength and impact resistance are critical. PA66-LCF30’s durability makes it a reliable choice for demanding industrial applications requiring long-term performance.
Consumer Goods:
PA66-LCF30 is used in high-performance consumer products like power tools, sporting equipment, and other durable items that require a combination of strength, impact resistance, and wear resistance for optimal longevity.
Summary Table
| Category | Details |
|---|---|
| Definition | PA66-LCF30 is a composite material with 30% long carbon fiber added to nylon 66 (PA66). |
| Advantages | 1. Improved Tensile Strength: Up to 250 MPa. 2. Increased Stiffness and Durability. 3. Reliable Impact Resistance. 4. Excellent Wear Resistance for moving parts. |
| Industries of Application | 1. Automotive Industry 2. Industrial Equipment 3. Consumer Goods |
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PA66-CF strength
PA66-LCF (Polyamide 66 with Long Carbon Fiber) is a high-strength composite material that combines the durability of polyamide 66 with the reinforcing properties of long carbon fibers. This combination significantly enhances the material's tensile strength, flexural strength, and impact resistance. PA66-LCF offers superior mechanical performance, with improved stiffness and dimensional stability, making it suitable for high-stress applications in automotive, aerospace, and industrial sectors. Its exceptional strength and durability under extreme conditions make it ideal for components that require both toughness and lightweight characteristics.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
