PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66 - Carbon Fiber Compounds Manufacturer | Supplier
PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66 - Carbon Fiber Compounds Manufacturer | Supplier
PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66 - Carbon Fiber Compounds Manufacturer | Supplier
PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66 - Carbon Fiber Compounds Manufacturer | Supplier
PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66 - Carbon Fiber Compounds Manufacturer | Supplier
PA66-CF5: 5% Carbon Fiber Reinforced Nylon 66

PA66-CF5 is a high-performance composite material made from nylon 66 reinforced with 5% carbon fiber. It features a tensile strength of 90-120 MPa, impact strength of 60-90 kJ/m², and a wear rate of less than 0.1 mm³/kWh, making it ideal for automotive, sporting, and consumer applications.

  • Model number: PA66-CF-BCA05
  • Matrix Resin: Nylon6 6(Polyamide66) (PA66)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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What is PA66-CF5?

PA66-CF5 is a new type of material that is a composite enhanced plastic. It is made by adding 5% carbon fiber to Nylon 66 (also known as PA66). In PA6 CF5, PA6 represents its base material as PA6, and CF5 indicates that 5% carbon fibers have been added.

Advantages of PA66-CF5

High Strength PA66 CF5 has a high strength. PA66 exhibits excellent strength and toughness, with a typical tensile strength ranging from 70 to 90 MPa (megapascals), and it possesses good impact resistance and wear resistance. The addition of 5% long carbon fibers further enhances the strength and toughness of PA6, with a tensile strength typically ranging from 90 to 120 MPa.

Lightweight PA66 (polyamide 66) performs excellently in terms of lightweight properties, primarily due to its low density and good mechanical properties. Compared to metal materials, PA66 usually has a density of about 1.13 to 1.15 g/cm³. Although PA66 CF5 has a density typically between 1.25 to 1.30 g/cm³ due to the addition of 5% carbon fiber, its higher strength allows for the use of less material to achieve the same effect, thereby reducing overall weight.

High Impact Resistance PA66 CF5 possesses extremely high impact resistance. Its high impact strength is attributed to the addition of 5% carbon fiber. The impact strength of PA66-CF5 generally ranges from 60 to 90 kJ/m², which is significantly higher than the typical impact strength of standard PA66, which is around 50 kJ/m².

High Wear Resistance Although PA66 has a very high wear resistance, with a wear rate of approximately 0.1-0.5 mm³/kWh, the addition of 5% carbon fiber further reduces this value. The wear rate of PA66 CF5 is generally less than 0.1 mm³/kWh, with specific values possibly between 0.05-0.1 mm³/kWh.

Practical Applications

Automotive Industry The properties of PA66 CF5 are largely superior to those of PA6. In the automotive industry, PA66 CF5 can perfectly replace and achieve better performance in components made from PA6, including body parts, engine components, connectors, brackets, traditional system components, cooling system parts, and electrical components.

Sports Industry Due to the high strength and lightweight characteristics of PA66-CF5, it can be effectively utilized in the sports industry. For instance, in high-performance equipment, treadmills, fitness equipment, protective gear, and footwear, the high strength of PA66 CF5 ensures that the equipment is robust and durable, making it less likely to be damaged when needed. The lightweight feature ensures that it remains sturdy without being too heavy.

Everyday Use PA66 CF5 is well-suited for various everyday environments.

Furniture Components: Used for manufacturing connectors, brackets, and slides in furniture, providing stability and wear resistance, thereby enhancing the furniture’s lifespan.

Sports Equipment: Utilized in home fitness equipment, yoga mat supports, etc., leveraging its lightweight and high-strength properties to improve the performance and portability of the equipment.

Kitchenware: In knives, cutting boards, and cookware, PA66 CF5 can be used to enhance strength and wear resistance, improving user experience.

Toys and Children’s Products: Used to manufacture high-strength toys and children’s furniture, ensuring safety and durability suitable for everyday use.

Personal Care Products: In products such as razors and skincare tools, the excellent mechanical properties of PA66 CF5 make these products lighter and more durable.

Summary Table for PA66-CF5

Category Details
Definition PA66-CF5 is a composite enhanced plastic made by adding 5% carbon fiber to Nylon 66 (PA66).
Advantages 1. High strength: Tensile strength typically ranges from 90-120 MPa.
2. Lightweight: Density typically ranges from 1.15-1.25 g/cm³, reducing overall weight.
3. High impact resistance: Impact strength typically ranges from 50-80 kJ/m².
4. High wear resistance: Wear rate typically ranges from 0.1-0.3 mm³/kWh.
Practical Applications 1. Automotive Industry: Suitable for body parts, engine components, and brackets.
2. Electronics: Used in enclosures, connectors, and internal components due to its excellent mechanical properties.
3. Industrial Applications: Ideal for mechanical parts and tools requiring durability and strength.
4. Consumer Goods: Commonly found in appliances, sports equipment, and furniture components due to its lightweight and high strength.

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PA66-CF5 granules

PA66-CF5 granules typically have a round or irregular shape, with diameters generally ranging from 1 to 2 centimeters. This shape ensures uniform flow during processing, providing consistency in molding and extrusion techniques. The granules feature a smooth surface, facilitating easy mixing with other materials and enhancing their versatility across various applications. Their size also makes these granules convenient for storage and transportation, effectively minimizing space requirements. These characteristics make PA66-CF granules widely utilized in diverse industries, meeting various processing demands and ensuring the quality and performance of the final products.

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Common Products Made from PA66-CF5

  1. Automotive Parts: Components such as engine covers, brackets, and interior trims that require high strength, durability, and resistance to heat and chemicals.
  2. Consumer Goods: Robust items like tool cases, sports gear, and household appliances where impact resistance and aesthetic appeal are essential.
  3. Electrical and Electronics: Housings and structural parts for devices that need excellent thermal stability and electrical insulation, especially in high-performance applications.
  4. Industrial Equipment: Parts and tools designed for demanding conditions, providing reliability and longevity in heavy-duty applications.
  5. Medical Devices: Components that benefit from biocompatibility and strength, used in a variety of healthcare products and equipment.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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