PA612-CF30 is a high performance material with 30% carbon fiber reinforcement, offering exceptional stiffness, strength, and wear resistance. With a tensile strength of ≥200 MPa and flexural strength of ≥280 MPa, it is ideal for high-duty applications. It excels in high temperature and chemical environments with extremely low water absorption and excellent dimensional stability. PA612-CF30 is perfect for automotive, industrial, electronics, and consumer goods applications requiring superior mechanical strength and durability.
PA612-CF30 carbon fiber filled nylon
- Model number: PA612-CF-BCA3
- Matrix Resin: Polyhexamethylene dodecanamide (PA612)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
PA612-CF30 is engineered for superior mechanical performance with 30% carbon fiber reinforcement. This higher fiber content significantly enhances stiffness, strength, wear resistance, and dimensional stability compared to unreinforced PA612. The increased carbon fiber also improves stress resistance and impact strength, making it ideal for applications requiring high mechanical loads and extreme performance.
Tensile Strength: ≥ 200 MPa
Flexural Strength: ≥ 280 MPa
Impact Strength: ≥ 2.5 kJ/m²
With 30% carbon fiber, PA612-CF30 provides an excellent combination of strength, durability, and impact resistance, making it suitable for high duty, high performance applications.
Thermal and Chemical Resistance
PA612-CF30 retains the excellent thermal and chemical stability of pure PA612, with further improvements due to the carbon fiber reinforcement. It can reliably perform in high temperature environments and offers exceptional resistance to chemicals.
Heat Deflection Temperature (HDT): Approx. 220°C
Long-Term Service Temperature: Up to 220°C
Chemical Resistance: Excellent resistance to oils, fuels, solvents, and a wide range of chemicals.
PA612-CF30 excels in demanding industrial, automotive, and consumer applications where superior thermal and chemical resistance is essential.
Wear Resistance and Processing
PA612-CF30 delivers exceptional wear resistance, particularly in high friction and high stress environments. The 30% carbon fiber content greatly improves durability, while still maintaining processability with standard thermoplastic techniques.
Wear Resistance: Outstanding in high friction conditions compared to unreinforced PA612.
Processing Methods: Injection molding, extrusion (reinforced tooling recommended).
Its exceptional wear resistance and high mechanical strength make PA612-CF30 the perfect choice for demanding applications in harsh environments.
Environmental Adaptability
PA612-CF30 features very low moisture absorption and excellent dimensional stability, ensuring consistent performance in environments with fluctuating temperatures and humidity. The high carbon fiber content further enhances environmental stability over unreinforced PA612.
Water Absorption: Extremely low
Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes.
PA612-CF30 provides reliable performance in both indoor and outdoor applications, even in extreme conditions.
Applications
PA612-CF30 is ideal for high duty applications requiring exceptional mechanical strength, wear resistance, and thermal stability:
Automotive: High stress structural components, brackets, housings, and reinforcements in extreme load and temperature environments.
Industrial Manufacturing: Heavy duty parts such as enclosures, fixtures, and structural supports for harsh wear and load conditions.
Electronics: Protective housings and covers for devices requiring high impact resistance and high thermal stability.
Consumer Goods: High performance power tool housings, appliance components, and sports equipment requiring advanced durability.
Summary Table for PA612-CF30
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 30% |
| Tensile Strength | ≥ 200 MPa |
| Flexural Strength | ≥ 280 MPa |
| Impact Strength | ≥ 2.5 kJ/m² |
| Heat Deflection Temperature | Approx. 220°C |
| Long-Term Service Temperature | Up to 220°C |
| Chemical Resistance | Excellent |
| Water Absorption | Extremely low |
| Processing Methods | Injection molding, extrusion (reinforced tooling recommended) |
| Wear Resistance | Outstanding in high friction conditions |
If you want to get more information about PA612-CF30, you can visit our Youtube.
Strength between PA612 and PA612-CF
PA612 is a strong, chemically resistant nylon with good wear properties, but its mechanical strength is moderate. PA612-CF is the carbon fiber reinforced version, offering significantly higher tensile and flexural strength, improved stiffness, and better wear resistance, making it ideal for high-performance applications.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
