PA610-CF60 is a high performance composite material reinforced with 60% carbon fiber, offering exceptional stiffness, strength, and wear resistance. It is ideal for extreme mechanical performance applications, maintaining excellent durability, thermal stability, and chemical resistance. PA610-CF60 provides outstanding wear resistance in high-friction conditions and is easily processed using standard thermoplastic methods like injection molding and extrusion. This material excels in harsh environments requiring high strength and reliability.
PA610-CF60 High-performance nylon material
- Model number: PA610-CF-BCA6
- Matrix Resin: PA from Hexamethylene diamine and Sebacic acid (PA610)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
PA610-CF60 is an advanced, high-performance composite material reinforced with 60% carbon fiber, offering outstanding improvements in stiffness, strength, and wear resistance compared to unreinforced PA610. The increased carbon fiber content makes PA610-CF60 exceptionally durable, ideal for applications that demand extreme mechanical performance and superior strength. Despite the high fiber reinforcement, PA610-CF60 retains good processability, making it well suited for use in demanding industrial environments where both high performance and ease of manufacturing are required.
Tensile Strength: ≥ 250 MPa
Flexural Strength: ≥ 350 MPa
Impact Strength: ≥ 8.0 kJ/m²
With its 60% carbon fiber content, PA610-CF60 provides excellent mechanical properties, making it the material of choice for high strength applications that require superior wear resistance and durability in extreme conditions.
Thermal and Chemical Resistance
PA610-CF60 offers exceptional thermal stability and chemical resistance compared to pure PA610, with the 60% carbon fiber reinforcement enhancing its ability to withstand high temperatures and exposure to harsh chemicals, including oils, fuels, and solvents. This material excels in environments where heat and chemical resistance are critical for long term performance.
Heat Deflection Temperature (HDT): Approx. 270°C
Long-Term Service Temperature: Up to 270°C
Chemical Resistance: Excellent resistance to oils, fuels, solvents, and a wide range of chemicals
PA610-CF60 is ideal for applications in harsh environments, ensuring high performance and reliability even under extreme temperatures and chemical stress.
Wear Resistance and Processing
The 60% carbon fiber content significantly boosts the wear resistance of PA610-CF60, especially in applications subjected to severe friction and mechanical stress. Despite the high carbon fiber content, the material remains processable using standard thermoplastic techniques such as injection molding and extrusion, making it suitable for high performance, high wear applications.
Wear Resistance: Excellent in high friction and severe wear conditions, far superior to unreinforced PA610
Processing Methods: Injection molding, extrusion (reinforced tooling recommended)
PA610-CF60 is ideal for applications requiring exceptional wear resistance and durability while maintaining compatibility with standard processing methods.
Environmental Adaptability
PA610-CF60 demonstrates excellent environmental adaptability, with very low moisture absorption and superior dimensional stability. This material maintains its mechanical properties even in fluctuating environmental conditions, ensuring reliable performance in diverse applications.
Water Absorption: Low
Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes
PA610-CF60’s stability under varying temperature and humidity conditions makes it an excellent choice for applications where environmental performance is critical.
Applications
PA610-CF60 is engineered for high performance applications requiring extreme mechanical strength, wear resistance, and reliability under the most demanding conditions. It is ideal for industries such as automotive, industrial manufacturing, electronics, and consumer goods:
Automotive: High stress structural components, brackets, housings, reinforcements, and load bearing parts in severe environments
Industrial Manufacturing: Heavy duty parts, enclosures, and structural supports in applications exposed to extreme wear and mechanical stress
Electronics: Protective housings, covers, and components requiring exceptional impact resistance and thermal stability
Consumer Goods: Power tool components, appliance parts, and other products requiring the highest levels of durability and strength
Summary Table for PA610-CF60
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 60% |
| Tensile Strength | ≥ 250 MPa |
| Flexural Strength | ≥ 350 MPa |
| Impact Strength | ≥ 8.0 kJ/m² |
| Heat Deflection Temp. | Approx. 270°C |
| Long-Term Service Temp. | Up to 270°C |
| Chemical Resistance | Excellent |
| Water Absorption | Low |
| Processing Methods | Injection molding, extrusion (reinforced tooling recommended) |
| Wear Resistance | Excellent in high friction conditions |
If you want to get more information about PA610-CF60, you can visit our Youtube.
Strength between PA610 and PA610-CF
Compared to PA610, PA610-CF exhibits significantly higher strength. PA610 typically has a tensile strength ranging from 50-70 MPa and a flexural strength around 80-100 MPa, making it suitable for low-load applications. In contrast, PA610-CF, with 5% carbon fiber reinforcement, boosts its mechanical properties, achieving a tensile strength of 90 MPa, a flexural strength of 130 MPa, and an impact strength of 4.0 kJ/m². These improvements make PA610-CF more suitable for high-load, wear-resistant, and impact-resistant applications in demanding industrial environments.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
