PA610-CF30 is a high performance composite material reinforced with 30% carbon fiber, offering superior stiffness, strength, and wear resistance compared to unreinforced PA610. It combines high mechanical performance with excellent dimensional stability, making it ideal for demanding applications in automotive, industrial manufacturing, electronics, and consumer goods. PA610-CF30 is also resistant to moderate temperatures, chemicals, and wear, while maintaining easy processability through standard injection molding and extrusion methods.
PA610-CF30 Carbon fiber nylon parts
- Model number: PA610-CF-BCA3
- Matrix Resin: PA from Hexamethylene diamine and Sebacic acid (PA610)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
PA610-CF30 is a high performance material reinforced with 30% carbon fiber, offering a significant improvement in mechanical properties compared to unreinforced PA610. The addition of carbon fiber enhances stiffness, strength, and wear resistance, making it suitable for applications where higher mechanical performance and durability are essential. Despite the increased fiber content, it maintains good processability, making it ideal for demanding applications that require both strength and ease of processing.
Tensile Strength: ≥ 160 MPa
Flexural Strength: ≥ 230 MPa
Impact Strength: ≥ 6.0 kJ/m²
With 30% carbon fiber content, PA610-CF30 offers superior mechanical properties over unreinforced PA610, making it a strong candidate for applications requiring high performance and durability.
Thermal and Chemical Resistance
PA610-CF30 provides excellent thermal stability and enhanced chemical resistance over pure PA610, thanks to the carbon fiber reinforcement. This material excels in moderate to high temperature environments and offers resistance to oils, fuels, solvents, and a variety of chemicals, making it suitable for applications in harsh environments where chemical exposure and heat resistance are essential.
Heat Deflection Temperature (HDT): Approx. 190°C
Long-Term Service Temperature: Up to 190°C
Chemical Resistance: Good resistance to oils, fuels, solvents, and a broad range of chemicals
PA610-CF30 ensures long term performance in environments with moderate to high temperatures and chemical exposure.
Wear Resistance and Processing
The 30% carbon fiber content significantly enhances the wear resistance of PA610-CF30, especially in applications exposed to moderate to heavy friction. The addition of carbon fiber boosts durability while still allowing for standard processing methods, such as injection molding and extrusion, making it a versatile material for demanding industrial applications.
Wear Resistance: Excellent in moderate to high friction conditions, superior to unreinforced PA610
Processing Methods: Injection molding, extrusion (reinforced tooling recommended)
PA610-CF30 provides superior wear resistance for demanding applications and can be processed efficiently using standard thermoplastic techniques.
Environmental Adaptability
PA610-CF30 offers outstanding environmental adaptability with low moisture absorption and excellent dimensional stability. It maintains its mechanical properties even under fluctuating temperature and humidity conditions, ensuring reliable performance across a wide range of applications.
Water Absorption: Low
Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes
PA610-CF30 is ideal for applications in environments where dimensional stability and consistent performance are crucial.
Applications
PA610-CF30 is designed for demanding applications that require a balance of high mechanical strength, wear resistance, and processing ease. It is particularly suited for industries such as automotive, industrial manufacturing, electronics, and consumer goods:
Automotive: High stress structural components, brackets, housings, and reinforcements
Industrial Manufacturing: Heavy duty parts, enclosures, and structural supports in environments with moderate to heavy wear
Electronics: Protective housings, covers, and components that require high impact resistance and thermal stability
Consumer Goods: Power tool components, appliance parts, and other products requiring superior durability
Summary Table for PA610-CF30
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 30% |
| Tensile Strength | ≥ 160 MPa |
| Flexural Strength | ≥ 230 MPa |
| Impact Strength | ≥ 6.0 kJ/m² |
| Heat Deflection Temp. | Approx. 190°C |
| Long Term Service Temp. | Up to 190°C |
| Chemical Resistance | Good |
| Water Absorption | Low |
| Processing Methods | Injection molding, extrusion (reinforced tooling) |
| Wear Resistance | Excellent in moderate to high friction conditions |
Strength between PA610 and PA610-CF
Compared to PA610, PA610-CF exhibits significantly higher strength. PA610 typically has a tensile strength ranging from 50-70 MPa and a flexural strength around 80-100 MPa, making it suitable for low-load applications. In contrast, PA610-CF, with 5% carbon fiber reinforcement, boosts its mechanical properties, achieving a tensile strength of 90 MPa, a flexural strength of 130 MPa, and an impact strength of 4.0 kJ/m². These improvements make PA610-CF more suitable for high-load, wear-resistant, and impact-resistant applications in demanding industrial environments.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
