PA6-LCF50: High Performance Lightweight Composite - Carbon Fiber Compounds Manufacturer | Supplier
PA6-LCF50: High Performance Lightweight Composite - Carbon Fiber Compounds Manufacturer | Supplier
PA6-LCF50: High Performance Lightweight Composite - Carbon Fiber Compounds Manufacturer | Supplier
PA6-LCF50: High Performance Lightweight Composite - Carbon Fiber Compounds Manufacturer | Supplier
PA6-LCF50: High Performance Lightweight Composite - Carbon Fiber Compounds Manufacturer | Supplier
PA6-LCF50: High Performance Lightweight Composite

PA6-LCF50 is a polyamide composite reinforced with 50% long carbon fibers, achieving a lightweight density of approximately 1.4-1.5 g/cm³. It features high tensile strength (100-150 MPa) and excellent impact resistance (50-100 kJ/m²), making it ideal for demanding automotive and industrial applications. With superior wear resistance (below 0.1 mm³/kWh) and thermal stability, PA6-LCF50 is well-suited for environments that require both durability and high performance.

  • Model number: PA6-LCF-BCA5
  • Matrix Resin: Nylon6 (Polyamide6) (PA6)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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What is PA6-LCF50?

PA6-LCF50 is a new type of material, a composite reinforced plastic. It is created by adding 50% long carbon fiber to nylon 6, also known as PA6. In PA6-LCF50, PA6 represents the base material, while LCF50 indicates the addition of 50% long carbon fiber.

Advantages of PA6-LCF50

High Strength
PA6 LCF50 boasts very high strength. PA6 has excellent strength and toughness, with a typical tensile strength ranging from 60 to 80 MPa. It also exhibits good impact resistance and wear resistance. However, by adding 50% long carbon fiber, the strength and toughness of PA6 are further enhanced, resulting in a tensile strength usually between 100 and 150 MPa.

Lightweight
PA6 (Polyamide 6) performs excellently in terms of lightweight properties, primarily due to its low density and good mechanical performance. Compared to metal materials, the density of PA6 is approximately 1.13 g/cm³. Although the density of PA6 LCF50, due to the addition of 50% carbon fiber, typically ranges from 1.3 to 1.5 g/cm³, its higher strength allows for less material usage to achieve the same effect, resulting in an overall lower weight.

High Impact Resistance
PA6-LCF50 has an extremely high impact resistance. This high impact strength is attributed to the addition of 50% long carbon fiber. The impact strength of PA6 LCF50 generally falls between 50 and 100 kJ/m², which is significantly higher than that of regular PA6, whose impact strength also typically ranges from 50 to 100 kJ/m².

High Wear Resistance
Although PA6 already has a very high wear resistance, with a wear rate of about 0.1-0.5 mm³/kWh, the addition of 50% long carbon fiber further reduces this value. The wear rate of PA6-LCF50 is generally below 0.1 mm³/kWh, with specific values typically between 0.05 and 0.1 mm³/kWh.

Practical Industries

Automotive Industry
The characteristics of PA6 LCF50 significantly exceed those of PA6. It can perfectly replace PA6 in automotive components such as body parts, engine components, connectors, brackets, traditional system parts, cooling system components, and electrical components, achieving better performance.

Sports Industry
Due to the high strength and lightweight properties of PA6 LCF50, it can be effectively used in the sports industry. Applications include high-performance equipment, treadmills, fitness equipment, protective gear, and footwear. In these areas, the high strength of PA6 LCF50 ensures that the equipment is sturdy and durable, while its lightweight nature ensures that it is not overly heavy.

Daily Use
PA6 LCF50 can be effectively used in various everyday environments, including:

Furniture Components: Used for manufacturing connectors, brackets, and slides for furniture, providing stability and wear resistance to enhance the furniture’s lifespan.

Exercise Equipment: Such as home fitness equipment and yoga mat supports, leveraging its lightweight and high-strength characteristics to improve the performance and portability of the equipment.

Kitchenware: In knives, cutting boards, and cookware, PA6 LCF50 can enhance strength and wear resistance, improving the user experience.

Toys and Children’s Products: Used to manufacture high strength toys and children’s furniture, ensuring safety and durability suitable for everyday use.

Personal Care Products: Such as razors and skincare tools, where PA6 LCF50’s excellent mechanical properties make these products lighter and more durable.

 

Table

Here’s a summary table for PA6-LCF50:

Category Details
Definition PA6 LCF50 is a composite reinforced plastic made by adding 50% long carbon fiber to nylon 6 (PA6).
Advantages 1. High Strength: Tensile strength typically between 100-150 MPa.
2. Lightweight: Density ranges from 1.3 to 1.5 g/cm³, allowing for less material use.
3. High Impact Resistance: Impact strength between 50-100 kJ/m².
4. High Wear Resistance: Wear rate typically below 0.1 mm³/kWh.
Practical Industries 1. Automotive Industry: Body parts, engine components, connectors, brackets, etc.
2. Sports Industry: High-performance equipment, treadmills, protective gear, footwear.
3. Daily Use: Furniture components, exercise equipment, kitchenware, toys, personal care products.

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PA-LCF50 granules

PA-LCF50 granules typically have a round or irregular shape, with diameters generally ranging from 2 to 5 centimeters. This shape allows for uniform flow during processing, ensuring consistency in molding and extrusion techniques. The granules have a smooth surface, facilitating easy mixing with other materials and enhancing their applicability across various uses. Their larger size also makes PA-LCF50 granules convenient for storage and transportation, effectively minimizing space requirements. These characteristics make PA-LCF10 granules widely used in various industries, meeting different processing demands and ensuring the quality and performance of the final products.

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Common Products Made from PA6-LCF50

  • Automotive Parts: Components like interior trims, dashboard elements, and structural parts requiring high strength and lightweight properties.
  • Consumer Goods: Durable items such as luggage, sports equipment, and outdoor gear, where impact resistance and low water absorption are critical.
  • Electrical and Electronics: Housings and structural components for devices needing thermal stability and strength, particularly in heat-generating applications.
  • Industrial Equipment: Machinery parts, tools, and components that demand reliability and longevity in harsh working environments.
  • Medical Devices: Items benefiting from biocompatibility and strength, used in various healthcare applications.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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