PA6-CF50: Strength Meets Performance - Carbon Fiber Compounds Manufacturer | Supplier
PA6-CF50: Strength Meets Performance - Carbon Fiber Compounds Manufacturer | Supplier
PA6-CF50: Strength Meets Performance - Carbon Fiber Compounds Manufacturer | Supplier
PA6-CF50: Strength Meets Performance - Carbon Fiber Compounds Manufacturer | Supplier
PA6-CF50: Strength Meets Performance - Carbon Fiber Compounds Manufacturer | Supplier
PA6-CF50: Strength Meets Performance

PA6-CF50 is a high-performance polyamide 6 composite reinforced with 50% carbon fiber, offering superior strength, stiffness, and impact resistance. Ideal for automotive, aerospace, and industrial applications, it features a tensile strength of 150-200 MPa and a flexural modulus of 8000-10000 MPa. Its lightweight design and recyclability promote sustainable manufacturing practices.

  • Model number: PA6-CF-BCA5
  • Matrix Resin: Nylon6 (Polyamide6) (PA6)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PA6-CF50: Overview and Key Advantages

PA6-CF50 is a cutting-edge polyamide composite that incorporates 50% carbon fibers, providing an extraordinary combination of strength, rigidity, and lightweight features. This material is designed for high-performance applications where superior mechanical characteristics and minimal weight are essential. Below is a detailed overview of its key attributes and benefits:

Property Value/Description
Base Material Polyamide 6 (PA6)
Reinforcement Carbon Fibers (CF)
Density Approximately 1.7 g/cm³
Tensile Strength 220-250 MPa (varies with fiber content)
Flexural Modulus 10000-11000 MPa
Impact Resistance Exceptional (up to 300% improvement over unreinforced PA6)
Thermal Stability Stable up to 280°C
Melt Flow Index Low (typically < 6 g/10 min)
Water Absorption Very Low (up to 0.2% moisture uptake)
Color Typically black (custom colors available)
Processing Method Injection molding, extrusion

PA6-CF50 Key Properties

Strength and Rigidity: PA6 CF50 exhibits remarkable improvements in mechanical strength and stiffness compared to PA6 and PA6 CF40, owing to its 50% carbon fiber content. This makes it an excellent choice for structural components that must endure substantial loads and high-stress situations while remaining lightweight. The strong carbon fiber reinforcement empowers PA6 CF50 to tackle demanding challenges across industries like aerospace, automotive, and heavy machinery.

Impact Resistance: With an impressive 300% increase in impact resistance compared to unreinforced PA6, PA6 CF50 is exceptionally durable in environments where high-impact loads or mechanical shocks are common. This makes it a prime material for safety-critical components and parts that experience frequent or severe mechanical forces, such as crash structures in vehicles and equipment in industrial settings.

Thermal Stability: PA6 CF50 demonstrates outstanding thermal stability, maintaining its mechanical properties at temperatures as high as 280°C. This feature is crucial for applications subjected to extreme heat, including engine components, electronic enclosures, and industrial equipment operating in high-temperature scenarios.

Low Water Absorption: With an extremely low moisture uptake (approximately 0.2%), PA6 CF50 enhances its dimensional stability and long-term durability. This quality is particularly advantageous for outdoor applications or environments with high humidity, where water absorption could negatively impact material performance.

Customization and Sustainability

PA6-CF50 offers extensive customization options, allowing manufacturers to adjust fiber length and distribution based on specific application needs. This flexibility supports the creation of tailored parts with optimized properties for diverse environments, broadening its applicability across various sectors.

Additionally, PA6 CF50 is a recyclable material, making it an eco-friendly choice for manufacturers looking to reduce their environmental impact. This aligns with the global trend towards sustainable manufacturing practices, helping companies meet their sustainability goals without compromising on performance.

Applications

PA6-CF50 is utilized in multiple industries, including:

Automotive: The enhanced strength and lightweight characteristics of PA6 CF50 are ideal for structural components, body panels, and under-the-hood applications. Its superior impact resistance and thermal stability enhance safety and performance in vehicles, contributing to weight reduction and improved fuel efficiency.

Aerospace: In aerospace applications, where minimizing weight while maximizing mechanical performance is essential, PA6 CF50 is perfect for components like interior structures, brackets, and engine parts that require high strength and thermal resistance.

Consumer Goods: With its excellent strength-to-weight ratio and durability, PA6 CF50 is well-suited for high-performance consumer products such as sports gear, protective equipment, and durable luggage. Its impact resistance ensures these products can withstand rigorous use while maintaining structural integrity.

Industrial: In industrial environments, PA6 CF50 is used for high-stress machinery components, gears, and structural elements. Its high modulus and impact resistance help reduce maintenance needs and extend the lifespan of critical equipment.

Electrical and Electronics: Thanks to its superior thermal stability, PA6 CF50 is frequently employed in electronic housings and components that operate at elevated temperatures, ensuring reliable and safe performance even under thermal stress.

Conclusion

PA6 CF50 signifies a noteworthy evolution in composite materials, merging the benefits of polyamide with the strength of carbon fibers. Its outstanding properties make it ideal for various demanding applications across multiple industries. With a focus on performance, customization, and sustainability, PA6 CF50 is well-positioned to meet the needs of modern manufacturing and innovation.

If you want to get more information about PA6-CF50, you can vist Youtube.

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PA-CF50 granules

PA-CF50 granules typically have a round or irregular shape, with diameters generally ranging from 2 to 5 millimeters. This shape allows for uniform flow during processing, ensuring consistency in molding and extrusion techniques. The granules have a smooth surface, facilitating easy mixing with other materials and enhancing their applicability across various uses. Their small size also makes PA-CF50 granules convenient for storage and transportation, effectively minimizing space requirements.

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Common Products Made from PA6-CF50

  1. Automotive Parts: Components such as interior trims, dashboard elements, and structural parts that require high strength and lightweight properties.
  2. Consumer Goods: Durable items like luggage, sports equipment, and outdoor gear, where impact resistance and low water absorption are critical.
  3. Electrical and Electronics: Housings and structural components for devices that need thermal stability and strength, especially in heat-generating applications.
  4. Industrial Equipment: Machinery parts, tools, and components that demand reliability and longevity in harsh working environments.
  5. Medical Devices: Items that benefit from biocompatibility and strength, used in various healthcare applications.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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