PA12-CF40 Composite with High Strength
- Model number: PA12-CF-BCA4
- Matrix Resin: Polyamide12 (Nylon12) (PA12)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Introduction to PA12-CF40 Material
PA12-CF40 (Polyamide 12 Carbon Fiber Composite) is a high-performance thermoplastic reinforced with 40% carbon fiber in a polyamide 12 matrix. This advanced composite material is engineered for superior mechanical properties, low moisture absorption, and excellent chemical resistance, making it ideal for applications in automotive, aerospace, and industrial sectors. The carbon fiber reinforcement significantly enhances the strength, stiffness, and thermal stability of PA12, allowing it to perform exceptionally well in demanding environments.
Characteristics and Values for Enhanced Performance
Carbon Fiber Content: 40%
The substantial carbon fiber reinforcement provides high structural integrity and lightweight characteristics, optimizing PA12-CF40 for applications where weight reduction is critical without sacrificing strength.
Tensile Strength: ≥ 150 MPa
PA12-CF40 exhibits excellent tensile strength, enabling it to withstand substantial loads, making it ideal for stress-bearing components in various applications.
Flexural Strength: ≥ 250 MPa
The material’s high flexural strength ensures it maintains its shape and performance under bending stresses, crucial for parts subjected to dynamic loads.
Impact Strength: ≥ 20 kJ/m²
With high impact resistance, PA12-CF40 offers durability against shocks and impacts, essential for components in demanding conditions.
Thermal Properties
Heat Deflection Temperature: Approximately 200°C
PA12-CF40 retains its mechanical integrity in elevated temperatures, suitable for high-heat environments like engine compartments and industrial applications.
Long-Term Service Temperature: Up to 100°C
The reliable long-term performance across varying temperatures makes PA12-CF40 suitable for diverse environments.
Chemical Stability
PA12-CF40 demonstrates strong resistance to a variety of chemicals, including oils, lubricants, and solvents, making it appropriate for use in harsh industrial and automotive conditions. Its low moisture absorption ensures dimensional stability is maintained even in humid environments, making it ideal for long-term applications.
Processing Characteristics
PA12-CF40 can be efficiently processed through methods such as injection molding and 3D printing, allowing for the creation of complex geometries and designs with high precision. Its excellent flow characteristics contribute to consistent quality in intricate designs.
Other Characteristics
- Low Water Absorption: Minimal moisture uptake enhances dimensional stability in humid or wet conditions.
- Excellent Wear Resistance: Designed to withstand continuous use, PA12-CF40 exhibits exceptional durability in wear-intensive applications.
Applications
- Automotive Industry: Utilized for lightweight structural components, brackets, and housings that benefit from high strength and thermal stability.
- Aerospace: Ideal for components requiring a combination of lightweight and high-performance characteristics, such as brackets and housing.
- Industrial Manufacturing: Suitable for gears, bearings, and other components that require high wear resistance and durability.
- Consumer Goods: Used in products needing strong yet lightweight materials, like tools and sporting equipment.
Summary Table
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 40% |
| Tensile Strength | ≥ 150 MPa |
| Flexural Strength | ≥ 250 MPa |
| Impact Strength | ≥ 20 kJ/m² |
| Heat Deflection Temperature | Approximately 200°C |
| Long-Term Service Temperature | Up to 100°C |
| Chemical Resistance | Excellent resistance to oils and solvents |
| Water Absorption | Low |
| Processing Methods | Injection molding, 3D printing |
Thermal Stability of PA12-CF
PA12-CF composites exhibit significantly enhanced thermal stability compared to standard PA12 due to the incorporation of carbon fiber. As the carbon fiber content increases, the material's ability to withstand elevated temperatures improves, allowing it to maintain mechanical properties in high-temperature environments. This enhanced heat deflection temperature makes PA12-CF suitable for applications that require reliable performance under thermal stress. The superior thermal stability ensures that components made from PA12-CF can operate effectively in demanding conditions, thereby expanding their usability across various industries, including automotive and aerospace. The combination of lightweight characteristics and improved heat resistance positions PA12-CF as an excellent choice for applications that prioritize both strength and thermal performance.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
