Long Carbon Fiber TPU Raw Material Pellets (TPU-LCF-BCA2)
Long Carbon Fiber TPU Raw Material Pellets combine long carbon fibers with TPU. TPU is flexible, elastic, etc. Long carbon fibers enhance mechanical properties, boosting strength and stiffness.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-10kgs
- MOQ: 100kgs
- Port: Xiamen
- Model: TPU-LCF-BCA2
- Fillers: Carbon fibers
Long Carbon Fiber TPU Raw Material Pellets refer to pellets made from a combination of long carbon fibers and thermoplastic polyurethane (TPU).
I. Material Composition
TPU is a flexible and elastic polymer with excellent abrasion resistance, good chemical resistance, and high elasticity. When long carbon fibers are incorporated into it, they enhance the material’s mechanical properties. Long carbon fibers (LCF) provide remarkable strength and stiffness, making the resulting composite able to withstand higher tensile and compressive forces compared to pure TPU.
II. Applications
1. Sports Equipment: In items like tennis rackets and golf clubs, it can be used to make shafts. The added strength from the carbon fibers helps improve the power transfer during swings while the TPU’s flexibility gives some shock absorption, enhancing the overall performance and durability of the equipment.
2. Automotive Parts: For example, it can be molded into parts like interior trim panels. The material’s strength helps maintain its shape under different mechanical stresses, and its flexibility allows for easy installation and fitting in the vehicle’s interior. Also, it can be used in some small structural components due to its enhanced mechanical performance.
3. Industrial Applications: In conveyor belts, the long carbon fiber TPU pellets-based material can withstand heavy loads and continuous friction, thanks to the combined properties of the carbon fibers and TPU. It also finds use in making protective covers for machinery where both flexibility and strength are required to guard against impacts and abrasion.
III. Product Ranges of Long Carbon Fiber TPU
| Carbon Fiber Filling Quantity Range | Product Characteristics | Application Product Examples | Advantage Manifestation | Specific Product |
|---|---|---|---|---|
| 1% – 5% (Very Low) | Keep TPU’s main features, slightly harder, weak conductivity & antistatic. | Earphone cords, cosmetic packaging. | Good flexibility, less dust. | TPU LCF, TPU CF |
| 5% – 10% (Low) | Improved strength & modulus, decent flexibility, better antistatic. | Phone cases, watch straps, notebooks. | Balance strength & flexibility, unique look. | TPU LCF5, TPU CF5 |
| 10% – 15% (Medium-Low) | Increased strength & stiffness, good toughness, better wear & heat conduction. | Car buttons, storage dividers, badminton grips. | Bear load, durable, easy to use. | TPU LCF10, TPU CF10 |
| 15% – 30% (Medium) | Strong mechanical properties, can handle impacts, good corrosion & electrical/thermal conductivities. | Car parts, bike frames, fixtures. | Replace metals, enhance safety, adapt well. | TPU LCF15, TPU LCF20, TPU LCF30 |
| 30% – 40% (Medium-High) | High strength & modulus, some impact resistance, better electrical/thermal conductivities, stable size. | Aircraft cabin parts, electronic heat sinks. | Meet high strength, assist shielding, stable. | TPU LCF30, TPU LCF40, TPU CF30 |
| 40% – 50% + (High) | Extremely high strength & modulus, outstanding electrical/thermal conductivities. | Aircraft structures, golf club heads, shielding covers. | Withstand stress, shield electromagnetically. | TPU LCF40, TPU LCF50, TPU CF45 |
If you want to buy Long Carbon Fiber TPU Raw Material Pellets (TPU-LCF-BCA2) or understand more about carbon fiber filled TPU produced by Carbon New Material, please feel free to contact us at any time.
Learn more about CFRTPs, please click here.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
