Lightweight PP LCF20 For Auto Parts - Carbon Fiber Compounds Manufacturer | Supplier
Lightweight PP LCF20 For Auto Parts - Carbon Fiber Compounds Manufacturer | Supplier
Lightweight PP LCF20 For Auto Parts - Carbon Fiber Compounds Manufacturer | Supplier
Lightweight PP LCF20 For Auto Parts - Carbon Fiber Compounds Manufacturer | Supplier
Lightweight PP LCF20 for Auto Parts

PP LCF20 is a thermoplastic composite with 20% long carbon fiber, enhancing polypropylene’s strength and durability. It offers 40% higher tensile and 50% higher flexural strength, while remaining lightweight and resistant to chemicals and weather. Ideal for automotive, aerospace, and electronics applications.

  • Manufacturer: Carbon New Material
  • OEM/ODM: Acceptable
  • Color: Black
  • Free Samples: ≤25kgs
  • MOQ: 100kgs
  • Port: Xiamen
  • Model Number: PP-LCF-BCA2
  • Type: Long carbon fibers
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What’s PP LCF20?

 

PP LCF20 is a high-performance thermoplastic composite material reinforced with 20% long carbon fiber. Its core component is polypropylene (PP), and the addition of carbon fiber significantly enhances its mechanical properties.

Carbon fiber, known for its high strength and low density, allows PP LCF20 to maintain lightweight characteristics while exhibiting excellent tensile and flexural strength, which are increased by approximately 40% and 50%, respectively.

Additionally, the material’s chemical and weather resistance is improved, enabling it to perform reliably in high-stress and harsh environments. PP LCF20 is widely used in automotive, aerospace, and electronics industries, particularly excelling in lightweight, high-strength structural components.

 

PP LCF20: The Perfect Fusion of Lightness and Strength

 

The pursuit of efficiency and environmental protection is paramount, material selection has become a critical factor. Imagine if there were a material that could simultaneously offer high strength and lightness—how would it transform our world? PP LCF20 is precisely such a remarkable material. 

The Extraordinary Miracle of Lightness

PP LCF20, as its name suggests, is a high-performance thermoplastic composite material reinforced with 20% long carbon fiber. Don’t underestimate the 20% mass fraction of carbon fiber, as its impact on reducing weight is significant. Compared to traditional metal materials, this composite material reduces weight by nearly 30%, greatly easing the burden on overall structures. Picture using PP LCF20 in automotive manufacturing—the vehicle’s weight would be substantially reduced. This not only leads to higher fuel efficiency but also significantly lowers carbon dioxide emissions. As global environmental regulations become increasingly stringent, the advent of PP LCF20 is undoubtedly a powerful tool to meet these challenges.

A Harmony of Strength and Toughness

“Light” does not mean fragile. PP LCF20 also excels in strength. Thanks to the reinforcement provided by long carbon fibers, this material’s tensile strength and flexural strength are enhanced by 40% and 50%, respectively. This means it can maintain structural stability under high-stress conditions, making it less prone to breakage or deformation. Carbon (Xiamen) New Material has keenly recognized this characteristic and has already introduced PP LCF20 into various high-stress applications. For example, in the sports equipment industry, PP LCF20 has been used to manufacture lightweight yet sturdy bicycle frames, enhancing riding stability while significantly extending their lifespan.

PP LCF20 is not just an advancement in material science but also a vital beacon for future industrial applications. Whether in transportation, electronics, or sports equipment, this material is quietly changing our lives. Carbon (Xiamen) New Material is driving industry transformation with this innovative material. For a future that seeks to balance high performance and environmental sustainability, PP LCF20 is undoubtedly the ideal choice.

 

Specific Applications in Auto Industry

 

No. Application Area Performance Advantages Specific Application
1 Engine Components Excellent high-temperature and chemical resistance  

Engine housings, radiator brackets, maintaining stability in high temperatures and resisting corrosion for extended durability.

 

2 Interior Trim Parts Combination of lightweight and high strength  

Used in lightweight and sturdy interior trim parts like dashboard supports, seat frames, reducing overall vehicle weight and improving fuel efficiency.

 

3 Structural Components Good dimensional stability and mechanical strength  

Used in load-bearing structural components like door panels, support beams, maintaining shape and strength under harsh conditions, enhancing overall body rigidity.

 

4 Electrical Connectors Excellent electrical insulation and chemical resistance  

Used in manufacturing in-vehicle electrical connectors, ensuring the stability of electrical systems and resistance to chemical corrosion, suitable for complex electrical environments.

 

5 Exhaust System Components Outstanding high-temperature and fatigue resistance  

Used in exhaust pipe brackets, heat shields, able to withstand prolonged high-temperature conditions and prevent material fatigue failure.

 

6 Fuel System Components Excellent chemical resistance and low moisture absorption  

Used in fuel lines, fuel caps, ensuring long-term reliability of the fuel system, resisting fuel corrosion and preventing performance degradation due to moisture absorption.

 

 

Should you have any interest in this product, please email us or send us an inquiry. Thank you.

If you would like to learn more details about PP composites with some carbon fibers filled, please click here.

 

 

Long Carbon Fiber Attributes

Here are five attributes of long carbon fiber:
1. High strength, able to withstand significant forces.
2. Lightweight yet strong.
3. Offers excellent stiffness.
4. Resistant to corrosion.
5. Some types have conductivity.

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Matrix Resins - Polypropylene

Here are four points about Matrix Resins - Polypropylene:
1. Versatile, processed in various ways.
2. Good chemical resistance.
3. Relatively inexpensive.
4. Lightweight, beneficial for some.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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