Lightweight High-Strength PA66-CF30 Material
PA66-CF20 is a high-performance composite material made from nylon 66 reinforced with 20% carbon fiber. It features a tensile strength of 140-180 MPa, impact strength of 80-120 kJ/m², and a wear rate of less than 0.1 mm³/kWh, making it ideal for automotive, sporting, and consumer applications.
- Model number: PA66-CF-BCA3
- Matrix Resin: Nylon6 6(Polyamide66) (PA66)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PA66-CF30 Overview
PA66-CF30 is a high-performance composite material created by incorporating 30% carbon fiber into nylon 66 (PA66). This innovative material is engineered for applications that demand exceptional strength, stiffness, and thermal stability, making it a valuable choice across various industries.
Advantages of PA66-CF30
- Exceptional Strength: The integration of 30% carbon fiber dramatically enhances the tensile strength of PA66-CF30, typically exceeding 180 MPa. This exceptional strength makes it highly suitable for demanding applications, such as structural components in automotive and aerospace industries, where reliability and durability are paramount.
- Lightweight: One of the standout features of PA66-CF30 is its lightweight profile. With a density generally ranging from 1.30 to 1.40 g/cm³, this material offers significant weight savings without compromising strength. This characteristic is particularly beneficial in industries like automotive and aerospace, where reducing weight can lead to improved fuel efficiency and performance.
- Superior Impact Resistance: PA66-CF30 exhibits outstanding impact resistance, with impact strength typically ranging from 100 to 140 kJ/m². This superior resistance to impact makes it an excellent choice for applications where durability is crucial, such as in protective equipment, sports gear, and automotive parts that may experience sudden forces or impacts.
- Enhanced Wear Resistance: The increased carbon fiber content in PA66-CF30 results in a lower wear rate, often between 0.03 and 0.05 mm³/kWh. This property is essential for high-wear applications, such as gears and bearings in industrial equipment, where long-term performance and longevity are critical.
Application Industries
- Automotive Industry: PA66-CF30 is ideal for various structural components, housings, and brackets due to its high strength-to-weight ratio and excellent durability. Its ability to withstand harsh conditions makes it suitable for both interior and exterior automotive applications.
- Aerospace Industry: In the aerospace sector, lightweight materials are vital for enhancing fuel efficiency and performance. PA66-CF30 is suitable for lightweight components that require high performance under extreme conditions, making it an attractive choice for aircraft manufacturers.
- Industrial Equipment: The material is widely utilized in parts where high strength and wear resistance are critical, such as gears, bearings, and conveyor systems. PA66-CF30’s durability ensures that these components can withstand rigorous operational demands.
- Consumer Goods: PA66-CF30 is increasingly used in high-end consumer products, including sporting goods, power tools, and durable household items. Its combination of lightweight properties and high strength makes it ideal for enhancing the performance and longevity of everyday products.
Summary Table
| Category | Details |
|---|---|
| Definition | PA66-CF30 is a composite material with 30% carbon fiber added to nylon 66 (PA66). |
| Advantages | 1. Exceptional Strength: Tensile strength > 180 MPa. 2. Lightweight: Density 1.30-1.40 g/cm³. 3. Superior Impact Resistance: Impact strength 100-140 kJ/m². 4. Enhanced Wear Resistance: Wear rate 0.03-0.05 mm³/kWh. |
| Industries of Application | 1. Automotive Industry 2. Aerospace Industry 3. Industrial Equipment 4. Consumer Goods |
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PA66-CF30 granules
PA66-CF20 granules typically have a round or irregular shape, with diameters generally ranging from 1 to 2 centimeters. This shape ensures uniform flow during processing, providing consistency in molding and extrusion techniques. The granules feature a smooth surface, facilitating easy mixing with other materials and enhancing their versatility across various applications. Their size also makes these granules convenient for storage and transportation, effectively minimizing space requirements. These characteristics make PA66-CF30 granules widely utilized in diverse industries, meeting various processing demands and ensuring the quality and performance of the final products.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
