Overview of LCF60-PA12 Composite Raw Materials

PA12-LCF60 is an innovative thermoplastic composite material. It uses nylon 12 (PA12) as the base material and ingeniously incorporates 60% long carbon fiber as the reinforcing filler. It is precisely this high content of carbon fiber that endows this material with a series of outstanding properties, enabling it to perform well in many demanding application fields.

1. Components
LCF60-PA12 composite material mainly consists of the following two parts:
– Base material: Nylon 12 (PA12) is a thermoplastic plastic. It has remarkable chemical resistance and can maintain its own stability in a complex chemical environment. At the same time, it also has good toughness, which makes the material less likely to break or be damaged when subjected to external impact.
– Reinforcing filler: Up to 60% long carbon fiber plays a key role in the material. These carbon fibers can be closely combined with the PA12 base material, significantly improving the mechanical strength and rigidity of the material, thereby greatly enhancing the overall performance of the material.

2. Performance Advantages
PA12 LCF60% composite material has multiple performance advantages:
1. Extremely high strength and rigidity:
– Thanks to the 60% carbon fiber content, the tensile strength and rigidity of the material have been greatly improved. This makes it perform well in some scenarios where it needs to bear a large load, such as having great application potential in the manufacturing of heavy machinery parts or high-strength structural parts.
2. Superior heat resistance:
– Nylon 12 itself has a certain heat resistance, and combined with the high-temperature resistance characteristic of carbon fiber, the perfect combination of the two ensures that the material can still maintain stable performance in a high-temperature environment. Whether in a high-temperature industrial production environment or in some special high-temperature operation scenarios, this material can work reliably.
3. Excellent chemical resistance:
– This material shows good corrosion resistance to various chemicals and solvents. Whether it is strong acid, strong alkali or some organic solvents, it can effectively resist their corrosion. This enables it to work stably for a long time in harsh working environments such as the chemical and petroleum industries, reducing material damage and equipment failure caused by chemical corrosion.
4. Low coefficient of thermal expansion:
– When the ambient temperature changes, the LCF60-PA12 material shows good dimensional stability. This is because it has the characteristic of a low coefficient of thermal expansion, which can effectively reduce the influence of thermal expansion on the size of the material, avoid deformation problems caused by thermal expansion and contraction, and thus ensure the accuracy and reliability of components in an environment with large temperature fluctuations.
5. Excellent wear resistance:
– The reinforcing effect of carbon fiber has significantly improved the surface wear resistance of the material. In some high-wear environments, such as mechanical transmission parts and friction parts, this material can effectively reduce wear, extend the service life of parts, and reduce maintenance costs and equipment replacement frequency.
6. Good processability:
– Although the material contains a high proportion of carbon fiber, LCF60-PA12 still has good processing performance. It is suitable for processing by injection molding and other forming processes. During the processing, the material can evenly fill the mold cavity, thus ensuring the quality and precision of the formed parts, providing convenience for mass production and the manufacturing of complex parts.

3. Recycling
Although the recycling of LCF60-PA12 composite material faces great challenges, the relevant recycling technologies are constantly being developed and improved. At present, a certain degree of material recycling has been achieved through methods such as high-temperature decomposition and chemical recycling. These recycling methods help reduce the impact of material waste on the environment and promote the sustainable use of materials, meeting the current requirements of society for environmental protection and sustainable development.

4. Development Prospects
With the increasing demand for high-performance, lightweight, and durable materials in various industries, PA12-LCF60 composite material has shown broad application prospects in aerospace, automotive, electronics, and industrial equipment fields. In the aerospace field, its excellent performance can meet the requirements of aircraft for high-strength and lightweight materials; in the automotive field, it can be used to manufacture high-performance automotive parts to improve the performance and safety of cars; in the electronics field, it can ensure the stability and reliability of electronic equipment in a complex environment; in the industrial equipment field, it can adapt to various harsh working conditions. Moreover, with the continuous improvement and optimization of production technology, its performance will be further improved and the cost will be gradually reduced, which will further promote its application expansion in the market.

Application Case: Innovation of High-Performance UAV Components

In the booming unmanned aerial vehicle (UAV) manufacturing industry, there are extremely strict requirements for the lightweight and high strength of components. The LCF60-PA12 composite material carefully developed by Carbon (Xiamen) New Material Company just perfectly meets this requirement. This company has carried out close cooperation with a leading manufacturer in the UAV field and innovatively applied LCF60-PA12 to the body support components of UAVs.

During the design process, engineers carried out repeated tests and trade-offs, and finally chose PA12-LCF60 as the material for the body support, mainly because it has two key characteristics: high strength and superior heat resistance. UAVs will experience drastic temperature changes during flight, from the low-temperature environment at high altitude to the high-temperature environment generated by the operation of the motor, with a large temperature fluctuation. At the same time, UAVs will also bear strong mechanical loads during flight, takeoff and landing, and when performing various flight tasks. Traditional materials often cannot meet the requirements when facing these complex working conditions. The 60% carbon fiber reinforcement effect in the LCF60-PA12 composite material is remarkable, enabling the body support to still maintain stable strength and rigidity in an environment as high as 80 °C. From the actual test data, it can be clearly seen that the tensile strength of the LCF60-PA12 body support is 40% higher than that of traditional materials, and the wear resistance is also 30% higher.

In addition, the lightweight characteristic of PA12+LCF60 makes the weight of the support about 15% lighter than that of traditional materials. This lightweight improvement is of great significance. It not only improves the flight efficiency of the UAV, enabling the UAV to fly farther or perform tasks for a longer time with the same energy consumption, but also extends the flight time of the UAV. These significant advantages make the UAV equipped with the LCF60-PA12 body support perform outstandingly in the market and receive high praise from users.

To sum up, the application of PA12-LCF60 composite material in the UAV field fully demonstrates its powerful performance and wide applicability, provides strong support for the development of more high-performance components in the future, and also injects new vitality into the development of the UAV industry.

To acquire information on product specifications, performance, and pricing, and to select the best option for your needs, please reach out directly to the manufacturer. You can also request samples for assessment to ensure the material meets your requirements.

If you are interested in purchasing this composite material, please contact Carbon (Xiamen) New Material directly.

For more details on carbon fiber reinforced thermoplastic composites, please click here to watch a video.