Impact Protection ABS-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-LCF20

  • Model number: ABS-LCF-BCA2
  • Matrix Resin: Acrylonitrile Butadiene Styrene (ABS)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Mechanical Properties

ABS-LCF20 is engineered for superior mechanical performance with 20% low carbon fiber reinforcement. This increased carbon fiber content significantly enhances stiffness, strength, and wear resistance compared to both unreinforced ABS and lower carbon fiber composites, making it suitable for applications subjected to higher mechanical loads and stress conditions.

Tensile Strength: ≥ 90 MPa

Flexural Strength: ≥ 140 MPa

Impact Strength: ≥ 4.5 kJ/m²

With 20% low carbon fiber content, ABS-LCF20 delivers outstanding mechanical properties, offering an excellent balance of strength, durability, and impact resistance for demanding high performance applications.

Thermal and Chemical Resistance

ABS-LCF20 retains the thermal and chemical stability of pure ABS, with notable improvements due to the higher carbon fiber content. It performs reliably in environments with elevated temperatures and moderate chemical exposure.

Heat Deflection Temperature (HDT): Approx. 115°C

Long Term Service Temperature: Up to 115°C

Chemical Resistance: Good resistance to oils, fuels, solvents, and many common chemicals

ABS-LCF20 performs effectively in industrial, automotive, and consumer applications that face moderate to high thermal and chemical demands.

Wear Resistance and Processing

ABS-LCF20 offers superior wear resistance compared to both unreinforced ABS and lower carbon fiber composites, especially in high friction environments. The increased carbon fiber content significantly enhances durability while maintaining good processability with standard thermoplastic methods, though tooling wear may be slightly higher due to the abrasive nature of carbon fibers.

Wear Resistance: Significantly improved under high friction conditions compared to unreinforced ABS

Processing Methods: Injection molding, extrusion (reinforced tooling recommended for prolonged use)

Its excellent wear resistance and mechanical strength make ABS-LCF20 ideal for heavy duty industrial components where durability and mechanical stress are critical factors.

Environmental Adaptability

ABS-LCF20 features very low moisture absorption and excellent dimensional stability, ensuring reliable performance in environments with fluctuating temperatures and humidity. It provides better environmental stability than both unreinforced ABS and ABS with lower carbon fiber content.

Water Absorption: Very low

Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes

ABS-LCF20 offers reliable performance in diverse indoor and outdoor conditions, making it suitable for applications exposed to challenging environments.

Applications

ABS-LCF20 is designed for demanding applications requiring superior mechanical strength, wear resistance, and thermal stability. Common applications include:

Automotive: Structural components, engine covers, brackets, and housings exposed to elevated mechanical stress and temperatures.

Industrial Manufacturing: Heavy duty parts such as enclosures, fixtures, gears, and support brackets in high wear environments.

Electronics: Protective housings and covers for devices requiring enhanced impact resistance and thermal stability.

Consumer Goods: High performance components such as power tool casings, appliance parts, and durable sports equipment.

Summary Table for ABS-LCF20

Characteristic Value/Description
Carbon Fiber Content 20%
Tensile Strength ≥ 90 MPa
Flexural Strength ≥ 140 MPa
Impact Strength ≥ 4.5 kJ/m²
Heat Deflection Temperature (HDT) Approx. 115°C
Long-Term Service Temperature Up to 115°C
Chemical Resistance Good
Water Absorption Very low
Processing Methods Injection molding, extrusion
Wear Resistance Significantly improved under high friction conditions
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Strength between ABS and ABS-LCF

ABS-LCF (Low Carbon Fiber Reinforced ABS) offers a noticeable strength improvement over standard ABS. The addition of low carbon fiber content enhances ABS's tensile strength, impact resistance, and rigidity, making it more suitable for moderate-load and demanding environments. ABS-LCF also provides better flexural strength and heat resistance compared to standard ABS, making it ideal for applications requiring improved strength and durability without compromising processability.

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The friction coefficient of ABS is typically around 0.3 to 0.5, depending on surface finish and environmental factors. When low carbon fibers are added to form ABS-LCF, the friction coefficient generally decreases. The addition of low carbon fibers can reduce the friction coefficient to about 0.25 to 0.4, as the fibers help improve wear resistance and lower friction. The exact value can vary depending on the specific type of carbon fiber used, the proportion of carbon fiber in the composite, and the surface roughness of the materials involved.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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