Impact Protection ABS-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
Impact Protection ABS-CF50

  • Model number: ABS-CF-BCA5
  • Matrix Resin: Acrylonitrile Butadiene Styrene (ABS)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Mechanical Properties

ABS-CF50 is engineered for outstanding mechanical performance, featuring a 50% carbon fiber reinforcement. This significant increase in carbon fiber content provides unparalleled stiffness, strength, and wear resistance, making it ideal for applications exposed to extremely high mechanical loads and severe stress conditions.

Tensile Strength: ≥ 250 MPa

Flexural Strength: ≥ 350 MPa

Impact Strength: ≥ 7.0 kJ/m²

With 50% carbon fiber content, ABS-CF50 delivers superior mechanical properties, making it perfect for the most demanding applications that require maximum strength, durability, wear resistance, and impact protection.

Thermal and Chemical Resistance

ABS-CF50 retains the thermal and chemical stability of pure ABS, with enhanced performance due to the high carbon fiber content. It performs excellently in high temperature environments and is resistant to aggressive chemicals, making it well suited for even more extreme conditions than ABS-CF40.

Heat Deflection Temperature (HDT): Approx. 150°C

Long-Term Service Temperature: Up to 150°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many aggressive chemicals

ABS-CF50 thrives in the harshest thermal and chemical environments, making it perfect for industrial, automotive, and other high performance applications exposed to extreme conditions.

Wear Resistance and Processing

ABS-CF50 offers exceptional wear resistance, particularly in high friction environments. With 50% carbon fiber reinforcement, it provides superior durability compared to ABS-CF40 and unreinforced ABS. However, the higher carbon fiber content may cause increased abrasiveness in processing equipment.

Wear Resistance: Superior under extremely high friction conditions, outperforming unreinforced ABS and lower carbon fiber composites

Processing Methods: Injection molding, extrusion (specialized tooling may be required to manage wear)

Its exceptional wear resistance and durability make ABS-CF50 ideal for heavy duty industrial components and applications where wear, friction, and mechanical stress are critical factors.

Environmental Adaptability

ABS-CF50 features extremely low moisture absorption and exceptional dimensional stability, ensuring reliable performance in environments with fluctuating temperatures and humidity. Compared to lower carbon fiber content materials, it offers enhanced stability in challenging environments.

Water Absorption: Extremely low

Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes

ABS-CF50’s excellent stability and resilience to environmental fluctuations make it suitable for use in the most demanding applications.

Applications

ABS-CF50 is designed for the most extreme applications that require top tier mechanical properties, wear resistance, and thermal stability. Common applications include:

Automotive: High performance structural components, engine parts, and housings exposed to extreme temperatures and mechanical stress.

Industrial Manufacturing: Heavy duty parts such as electrical enclosures, mechanical brackets, and components that experience high wear, friction, and stress.

Electronics: Rugged, durable protective covers and housings for devices subjected to mechanical stress and requiring superior impact resistance.

Consumer Goods: Premium, high end parts requiring exceptional strength, wear resistance, and thermal stability.

Summary Table for ABS-CF50

Characteristic Value/Description
Carbon Fiber Content 50%
Tensile Strength ≥ 250 MPa
Flexural Strength ≥ 350 MPa
Impact Strength ≥ 7.0 kJ/m²
Heat Deflection Temperature (HDT) Approx. 150°C
Long-Term Service Temperature Up to 150°C
Chemical Resistance Excellent
Water Absorption Extremely low
Processing Methods Injection molding, extrusion
Wear Resistance Superior under extremely high friction conditions

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Strength between ABSand ABS-CF

ABS-CF (Carbon Fiber Reinforced ABS) offers a significant strength improvement over standard ABS. The addition of carbon fibers enhances ABS's tensile strength, impact resistance, and rigidity, making it more suitable for high-load and demanding environments. ABS-CF also exhibits better flexural strength and heat resistance compared to standard ABS, making it ideal for applications requiring higher strength and durability.

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The friction coefficient of ABS is typically around 0.3 to 0.5, depending on surface finish and environmental factors. When carbon fibers are added to form ABS-CF, the friction coefficient generally decreases. The addition of carbon fibers can reduce the friction coefficient to about 0.2 to 0.4, as the fibers act as lubricants, improving wear resistance and lowering friction.The exact value can vary depending on the specific type of carbon fiber used, the proportion of carbon fiber in the composite, and the surface roughness of the materials involved.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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