High Wear Resistance CF30 PPS Pellets for Rack Gears
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-10kgs
- MOQ: 100kgs
- Port: Xiamen
- Model: PPS-CF-BCA3
- Fillers: Carbon fiber
High Wear Resistance CF30 PPS Pellets are a high-performance composite material consisting of polyphenylene sulfide (PPS) reinforced with 30% carbon fiber. This material is designed to offer exceptional wear resistance, high mechanical strength, and excellent dimensional stability, making it ideal for manufacturing rack gears and other high-wear components.
Product Characteristics
– High Wear Resistance: The addition of carbon fiber significantly enhances the material’s ability to withstand wear, making it suitable for high-friction applications.
– High Mechanical Strength: The 30% carbon fiber reinforcement increases the tensile and bending strength, providing superior performance in high-stress applications.
– Good Dimensional Stability: The material has a low coefficient of thermal expansion and low water absorption, ensuring stable dimensions even under varying temperatures and humidity.
– Excellent Thermal Resistance: The material retains its properties at high temperatures, with a heat deflection temperature (HDT) of 270°C at 1.8 MPa.
– Good Electrical Properties: The material exhibits certain conductive properties, making it suitable for applications requiring anti-static and electromagnetic shielding.
– Flame Retardancy: The material meets the UL 94 V-0 flame retardancy rating, ensuring high fire safety.
Technical data sheet (TDS)
| Property | Test Condition | Test Method | Value | Unit |
|---|---|---|---|---|
| Physical and Chemical Properties | ||||
| Density | 23°C | ISO 1183 | 1.42 | g/cm³ |
| Water Absorption | 23°C | ISO 62 | 0.02 | % |
| Molding Shrinkage (Level) | ISO 294-4 | 0.2 | % | |
| Molding Shrinkage (Vertical) | ISO 294-4 | 0.7 | % | |
| Flammability Rating | UL-94 | V-0 | Class | |
| Mechanical Properties | ||||
| Tensile Strength | 23°C | ISO 527 | 180 | MPa |
| Elongation at Break | 23°C | ISO 527 | 1.3 | % |
| Bending Strength | 23°C | ISO 178 | 280 | MPa |
| Flexural Modulus | 23°C | ISO 178 | 18 | GPa |
| Izod Notch Impact | 23°C | ISO 180 | 6 | kJ/m² |
| Thermal Properties | ||||
| Heat Deflection Temperature (1.8 MPa) | ISO 75 | 270 | °C | |
| Melt Flow Rate | ISO 1133 | 70 | g/10min | |
| Electrical Properties | ||||
| Surface Resistivity | IEC 60093 | < 10^4 | Ω·m | |
| Injection Molding Process | ||||
| Pre-drying Temperature | 120-140°C | |||
| Pre-drying Time | 4-6 hours | |||
| Mold Temperature | 130-150°C | |||
| Barrel Temperature | Front: 290-310°C, Middle: 280-300°C, Rear: 290-310°C |
Processing Recommendations
– Drying Temperature: 120-140°C
– Drying Time: 4-6 hours
– Processing (Melt) Temperature: 280-300°C
– Mold Temperature: 130-150°C
Applications of CF30 PPS Pellets
| Industry | Application | Description |
|---|---|---|
| Automotive Industry | Gears, Bearings, High-Wear Parts | Suitable for manufacturing automotive components that require high wear resistance and mechanical strength. |
| Electrical and Electronic | Switches, Sensors | Ideal for components requiring high wear resistance and good electrical properties, such as switches and sensors. |
| Industrial Machinery | Rack Gears, Sliders | Perfect for high-load and high-friction mechanical components, such as rack gears and sliders. |
If you’d like to buy High Wear Resistance CF30 PPS Pellets for Rack Gears or understand more carbon fiber reinforced thermoplastic polymers (CFRTP) produced by Carbon New Material Xiamen , please feel free to contact us at any time.
Learn more about CFRTP Composites, please click here.
Get to Know Carbon Fiber
Carbon fiber features high strength with its tensile strength exceeding that of many traditional materials, high modulus resulting in little deformation under force, low density making it lightweight, good high-temperature resistance, chemical stability, as well as electrical and thermal conductivity. According to strength, it can be roughly divided into general-purpose types (T300 grade), high-strength types (T700 and T800 grades), and ultra-high-strength types (T1000 grade and above), each having different application focuses.
Why Choose Us?
Carbon (Xiamen) New Material Co., Ltd. stands out for its expertise in CFRTPs. We possess cutting-edge tech, ensuring top-notch product quality. Our dedicated team offers personalized service and strict quality checks. Choose us for reliable materials and a seamless cooperation experience.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
