High-Strength PA66-LCF10 Carbon Fiber
PA66-LCF10 is a durable nylon 66 composite reinforced with 10% long carbon fiber, offering enhanced tensile strength (up to 150 MPa), lightweight density (~1.3 g/cm³), and reliable impact and wear resistance. Ideal for automotive, industrial, and consumer applications requiring moderate strength and durability.
- Model number: PA66-LCF-BCA1
- Matrix Resin: Nylon6 6(Polyamide66) (PA66)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PA66-LCF10 Overview
PA66-LCF10 is a high-performance composite material combining nylon 66 (PA66) with 10% long carbon fiber reinforcement. This composite offers enhanced strength, stiffness, and durability while maintaining a relatively lightweight profile, making it an excellent choice for a variety of industrial and engineering applications that require a balance of performance and processability.
Key Features of PA66-LCF10
Improved Tensile Strength: With 10% long carbon fiber content, PA66 LCF10 provides higher tensile strength compared to unreinforced PA66, reaching up to 150 MPa. This makes it suitable for applications requiring moderate mechanical strength, especially in automotive and industrial settings.
Lightweight and Durable: The low carbon fiber content keeps the material lightweight with a density around 1.3 g/cm³, while still providing a significant boost in durability. This balance is ideal for applications that require a balance between weight reduction and mechanical performance.
Enhanced Impact Resistance: PA66 LCF10 offers reliable impact resistance, making it ideal for components exposed to vibrations or sudden forces, such as housings, brackets, and structural parts in automotive and consumer goods.
Good Wear Resistance: The carbon fiber reinforcement enhances the wear resistance of PA66 LCF10, making it suitable for moving parts such as bushings and gears, where moderate durability and low maintenance are key.
Application Industries
Automotive Industry: PA66 LCF10 is ideal for lightweight structural components, housings, and connectors that require moderate strength and durability. Its lightweight nature contributes to fuel efficiency and cost-effectiveness.
Industrial Equipment: This composite is widely used in components like bushings, brackets, and housings in machinery where impact resistance and durability are needed.
Consumer Goods: PA66 LCF10 finds applications in power tools, durable household items, and sporting equipment that require a balance of strength, lightweight, and long-term wear resistance.
Summary Table
| Category | Details |
|---|---|
| Definition | PA66-LCF10 is a composite material with 10% long carbon fiber added to nylon 66 (PA66). |
| Advantages | 1. Improved Tensile Strength: Up to 150 MPa. 2. Lightweight: Density ~1.3 g/cm³. 3. Reliable Impact Resistance. 4. Good Wear Resistance for moving parts. |
| Industries of Application | 1. Automotive Industry 2. Industrial Equipment 3. Consumer Goods |
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PA66-CF60 strength
PA66-LCF (Polyamide 66 with Long Carbon Fiber) is a high-strength composite material that combines the durability of polyamide 66 with the reinforcing properties of long carbon fibers. This combination significantly enhances the material's tensile strength, flexural strength, and impact resistance. PA66-LCF offers superior mechanical performance, with improved stiffness and dimensional stability, making it suitable for high-stress applications in automotive, aerospace, and industrial sectors. Its exceptional strength and durability under extreme conditions make it ideal for components that require both toughness and lightweight characteristics.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
