High-Strength PA12-CF10 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Strength PA12-CF10 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Strength PA12-CF10 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Strength PA12-CF10 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Strength PA12-CF10 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Strength PA12-CF10 Carbon Fiber Composite

PPS-CF10 is a high-performance material featuring 10% carbon fiber reinforcement. It offers enhanced strength, rigidity, and thermal stability, making it ideal for aerospace, automotive, and industrial applications. With excellent chemical resistance and low moisture absorption, PPS-CF10 performs reliably in harsh environments, suitable for components like brackets, housings, and wear-resistant parts.

  • Model number: PA12-CF-BCA1
  • Matrix Resin: Polyamide12 (Nylon12) (PA12)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Introduction to PA12-CF10 Material

PA12-CF10 (Polyamide 12 Carbon Fiber Composite) is an advanced engineering plastic that features the integration of 10% carbon fiber into a polyamide 12 matrix. This innovative composite material is recognized for its enhanced mechanical properties, making it a preferred choice in demanding sectors such as aerospace, automotive, and industrial manufacturing. By significantly improving the inherent characteristics of PA12, PA12-CF10 offers superior strength, stiffness, and wear resistance, making it ideal for high-performance applications.

Characteristics and Values

Enhanced Performance

Carbon Fiber Content: 10%
The incorporation of carbon fiber greatly increases the material’s rigidity and tensile strength, ensuring structural integrity under various stresses.

Tensile Strength: ≥ 80 MPa
This elevated tensile strength allows PA12-CF10 to withstand considerable tensile forces without deformation, making it suitable for heavy-load applications.

Flexural Strength: ≥ 120 MPa
The enhanced flexural strength aids the material in maintaining its shape under bending stresses, which is essential for components subjected to dynamic loads.

Impact Strength: ≥ 9 kJ/m²
The superior impact toughness guarantees resilience against sudden forces or shocks, crucial for applications requiring high impact resistance.

Thermal Properties

Heat Deflection Temperature: Approximately 170°C
PA12-CF10 retains its mechanical properties at elevated temperatures, making it ideal for high-temperature applications, such as automotive engine compartments.

Long-Term Service Temperature: Up to 90°C
This temperature stability ensures prolonged use in diverse operational conditions without compromising material performance.

Chemical Stability

PA12-CF10 demonstrates excellent resistance to a wide array of chemicals, including oils, fuels, and solvents, making it suitable for use in harsh environments. Its low moisture absorption minimizes degradation or dimensional changes in humid conditions, ensuring reliability in outdoor or wet applications.

Processing Characteristics

PA12-CF10 can be efficiently processed via injection molding and extrusion, allowing for the production of complex geometries and large-scale manufacturing. Its excellent flowability during processing ensures uniformity and consistency in final products, enhancing overall quality.

Other Characteristics

Low Water Absorption: Minimal water uptake leads to reduced dimensional variations due to moisture, resulting in improved long-term dimensional stability.

Excellent Wear Resistance: The material’s durability against wear makes it particularly well-suited for high-load applications, reducing maintenance needs and extending product life.

Applications

Automotive Industry: PA12-CF10 is employed in lightweight components such as dashboards, interior parts, and housings. Its high strength-to-weight ratio contributes to improved fuel efficiency and reduced emissions, aligning with sustainability goals.

Aerospace: In the aerospace sector, PA12-CF10 is used for high-strength, lightweight structural components such as brackets and housings. Its ability to withstand extreme conditions while maintaining performance makes it ideal for aircraft applications.

Mechanical Manufacturing: This material is utilized in producing wear-resistant components like gears, bearings, and guides. Its mechanical properties enable it to handle significant operational loads, ensuring long-lasting performance in machinery.

Sports Equipment: In the sports industry, PA12-CF10 is found in high-performance gear, including bicycle frames and skiing equipment. Its lightweight nature combined with high strength enhances athlete performance and safety.

Electronics: PA12-CF10 is increasingly used in electronics for manufacturing housings and structural components that require durability and thermal stability, particularly in automotive electronics and consumer devices.

Summary Table

Characteristic Value/Description
Carbon Fiber Content 10%
Tensile Strength ≥ 80 MPa
Flexural Strength ≥ 120 MPa
Impact Strength ≥ 9 kJ/m²
Heat Deflection Temperature Approximately 170°C
Long-Term Service Temperature Up to 90°C
Chemical Resistance Excellent resistance to oils, fuels, and various solvents
Water Absorption Low
Processing Methods Injection molding, extrusion

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Thermal Stability of PA12-CF

PA12-CF composites exhibit significantly enhanced thermal stability compared to standard PA12 due to the incorporation of carbon fiber. As the carbon fiber content increases, the material's ability to withstand elevated temperatures improves, allowing it to maintain mechanical properties in high-temperature environments. This enhanced heat deflection temperature makes PA12-CF suitable for applications that require reliable performance under thermal stress. The superior thermal stability ensures that components made from PA12-CF can operate effectively in demanding conditions, thereby expanding their usability across various industries, including automotive and aerospace. The combination of lightweight characteristics and improved heat resistance positions PA12-CF as an excellent choice for applications that prioritize both strength and thermal performance.

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The tensile strength of PA12 significantly improves with the addition of carbon fiber. Starting with a baseline strength, each increment of carbon fiber content enhances the material’s strength substantially. As the percentage of carbon fiber increases, the overall tensile strength of the composite material rises, showcasing the effectiveness of carbon fiber reinforcement in enhancing mechanical properties. This trend highlights the potential for developing high-performance materials suitable for demanding applications across various industries.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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