PA66 LCF5 has high strength with significantly improved tensile and flexural strength compared to ordinary nylon 66. It’s lightweight with a great strength-to-weight ratio, suitable for aerospace and automotive. It resists high temperatures, chemicals, has good electrical insulation and low water absorption for stable performance in humid environments.
PA66 LCF5 is a thermoplastic composite material with nylon 66 as the base material and 5% long carbon fiber as the filling material. Its unique formula enables the material to further enhance mechanical strength and thermal stability while maintaining the good performance of nylon 66. The addition of carbon fiber has made it widely used in various fields.
Composition
1. Base material: Nylon 66 (PA66), based on its excellent wear resistance and heat resistance.
2. Filling material: 5% long carbon fiber, enhancing the rigidity and strength of the material.
1. High strength: Compared with ordinary nylon 66, the tensile strength and flexural strength of PA66 LCF5 are greatly improved.
2. Lightweight: It has an excellent strength-to-weight ratio, suitable for aerospace and automotive industries.
3. Temperature resistance: High heat distortion temperature, suitable for high-temperature working environments.
4. Chemical resistance: It has good resistance to oil, solvents and chemicals.
5. Good electrical insulation: Suitable for the field of electronics and electrical.
6. Low water absorption: Maintains stable performance in humid environments.
Comparison item | PA66 | PA66 LCF5 |
---|---|---|
Composition | Pure nylon 66 | Nylon 66 as the base material with 5% long carbon fiber added. |
Strength | General | Significantly improved tensile and flexural strength. |
Degree of lightweight | General | Has an excellent strength-to-weight ratio. |
Temperature resistance | Lower | Has a high heat distortion temperature. |
Chemical resistance | Weaker | Has good resistance to oil, solvents and chemicals. |
Electrical insulation | Has certain electrical insulation | Has good electrical insulation and is more suitable for the field of electronics and electrical. |
Water absorption | Higher | Has low water absorption and stable performance in humid environments. |
*Comparison table of main differences between PA66 LCF5 and PA66
PA66 LCF5 is widely used in multiple fields such as automotive parts, electronic and electrical products, aerospace and industrial equipment.
In modern automotive manufacturing, the use of lightweight and high-performance materials is crucial. The PA66 LCF5 composite material developed by Carbon (Xiamen) New Material Company is widely used in the chassis structure of a new electric vehicle due to its excellent performance.
In this project, the automaker plans to change the chassis material from traditional metal materials to PA66 LCF5 to achieve the dual goals of reducing weight and improving safety. Through simulation analysis of the chassis, after adopting PA66 LCF5, the overall weight of the chassis is reduced by about 30%. At the same time, the impact resistance of the chassis is improved by 20%, effectively ensuring the safety of the vehicle in a collision.
To verify the temperature resistance and chemical resistance of the material, in the actual road test, the car performs stably in high temperature and humid environments without any material degradation. In addition, due to the lightweight design of the chassis, the vehicle’s cruising range is increased by 10%, which has received great recognition in the market.
Finally, Carbon (Xiamen) New Material successfully helped the automaker achieve a win-win situation of performance and efficiency, not only promoting the progress of industry technology but also laying a foundation for the future development of electric vehicles. By using PA66 LCF5, automakers can stand out in the highly competitive market and achieve a higher market share.
Obtain information such as product specifications, performance, and price, and choose the appropriate product according to your own needs. At the same time, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer, Carbon (Xiamen) New Material, directly.
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If you are interested in this product, please feel free to contact us. The performance will vary due to factors such as the difference in matrix resin, the content and type of carbon fiber, and the production process.
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.