High Quality PPSU CF30 for Transmission Housings
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-25kgs
- MOQ: 100kgs
- Port: Xiamen, China
- Model No.: PPSU-CF-BCA3
| No. | Performance Characteristic | Description | Corresponding Application | Explanation |
|---|---|---|---|---|
| 1 | High Tensile Strength | 40% carbon fiber reinforcement significantly enhances tensile strength. | Automotive Structural Components | Provides better structural integrity and collision safety. |
| 2 | Excellent Heat Resistance | Maintains stable mechanical properties in high-temperature environments. | Aerospace Components | Suitable for high-temperature aerospace parts, such as engine components and interior materials. |
| 3 | Outstanding Rigidity and Durability | High rigidity with minimal deformation over long-term use. | Industrial Equipment | Ideal for parts that need to withstand long-term mechanical loads, such as machine supports and frames. |
| 4 | Ideal Balance of Weight Reduction and Strength | Offers weight reduction compared to traditional metal materials while maintaining high strength. | High-Performance Sporting Goods | Used for equipment that needs to be lightweight yet sturdy, like bicycle frames and snowboards. |
- This table shows the key performance characteristics of PPSU CF40 and its potential use in different applications, illustrating the material’s wide range of applications across multiple industries.
A New Material, Transforming a Vehicle
Imagine driving a car that is lighter, more fuel-efficient, and more durable than ever before. This is not a futuristic sci-fi concept but a reality unfolding right now. One of the key heroes behind this is PPSU CF30, a high-performance thermoplastic composite with a 30% carbon fiber filling, meticulously produced by Carbon Xiamen New Material.
Performance Advantages: Lightweight and High Strength Coexist
In the vast field of automotive design, how to significantly reduce the vehicle weight while maintaining the strength of components is the greatest challenge faced by every engineer. PPSU CF30 achieves this goal with a 30% carbon fiber filling. Compared to traditional materials, this composite material reduces the weight by approximately 35%, while its tensile strength increases by 50%. This means that the vehicle can not only reduce fuel consumption during driving but also improve acceleration performance and even provide better safety protection in the event of a collision.
Application Example: Lightweight Transmission Case
Recently, a renowned automotive manufacturer adopted PPSU CF30 to manufacture the transmission case in its new electric vehicle model. In the past, transmission cases were typically made of aluminum alloy, which offered certain strength but was relatively heavy and consumed a high amount of energy during the processing. By applying PPSU CF30, the manufacturer not only reduced the weight of the transmission case by nearly 40% but also, due to the excellent processability of the material, increased the processing speed by 25%, significantly shortening the production cycle. This change resulted in an approximately 8% improvement in the vehicle’s energy efficiency and simultaneously reduced carbon emissions during the manufacturing process.
Materials Leading the Future of the Automotive Industry
With its outstanding performance, PPSU CF30 is gradually replacing traditional materials and becoming the preferred choice for lightweight and high-efficiency in the automotive industry. With major automotive manufacturers’ dual pursuit of environmental protection and performance, the application of this composite material is bound to be more widely promoted in the future. Whether it is a fuel vehicle or an electric vehicle, PPSU CF30 will undoubtedly play a vital role in this revolutionary wave, firmly pushing the automotive industry towards a lighter, stronger, and more environmentally friendly future.
Carbon Fibers
In PPSU CF30, the roles of carbon fiber include: 1. Enhancing strength and rigidity: Improving tensile strength and structural rigidity. 2. Reducing weight: Decreasing the overall weight while maintaining strength. 3. Improving heat resistance: Maintaining stability at high temperatures. 4. Enhancing fatigue resistance: Strengthening durability under long-term loads and cyclic stresses.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
