High-Performance Polyamide Composite PA6-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance Polyamide Composite PA6-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance Polyamide Composite PA6-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance Polyamide Composite PA6-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance Polyamide Composite PA6-LCF20 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance Polyamide Composite PA6-LCF20

PA6-LCF20 is a polyamide composite reinforced with 20% long carbon fibers, providing a lightweight density of approximately 1.4 g/cm³. It boasts high tensile strength (200-250 MPa) and exceptional impact resistance (up to 300%), making it ideal for demanding automotive and industrial applications. With excellent rigidity, thermal stability up to 220°C, and durability, PA6-LCF20 is well-suited for environments that require both strength and performance.

  • Model number: PA6-LCF-BCA2
  • Matrix Resin: Nylon6 (Polyamide6) (PA6)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PA6-LCF20: Overview and Key Benefits

PA6-LCF20 is a high-performance polyamide composite incorporating 20% long carbon fibers. This formulation enhances mechanical properties while keeping the material lightweight, making it ideal for applications that demand high strength and rigidity. PA6-LCF20 is versatile, serving various sectors, including automotive, consumer goods, and industrial applications.

Key Characteristics of PA6-LCF20

  • Base Material: Polyamide 6 (PA6)
    The foundational polymer for PA6-LCF20 is PA6, known for its outstanding mechanical properties like toughness and flexibility. The inclusion of long carbon fibers significantly amplifies these characteristics, creating a composite well-suited for challenging environments.
  • Reinforcement: Long Carbon Fibers (LCF)
    With 20% long carbon fibers, PA6-LCF20 offers substantial improvements in mechanical strength and stiffness compared to its unreinforced counterpart. This higher fiber content makes it particularly advantageous for applications requiring enhanced rigidity.
  • Density: Approximately 1.4 g/cm³
    At about 1.4 g/cm³, PA6-LCF20 maintains a relatively low density for a reinforced composite, making it beneficial in sectors such as automotive, where reducing weight can enhance performance.
  • Tensile Strength: 200-250 MPa
    The tensile strength ranges from 200 to 250 MPa, which is significantly higher than lower carbon fiber composites, ensuring durability for structural applications facing considerable loads.
  • Flexural Modulus: 9000-11000 MPa
    With a flexural modulus between 9000 and 11000 MPa, PA6-LCF20 provides excellent rigidity, allowing it to withstand bending stresses while maintaining limited flexibility.
  • Impact Resistance: Very Good (up to 300% enhancement)
    PA6-LCF20 exhibits impressive impact resistance, showing up to a 300% improvement over unreinforced PA6, making it suitable for applications that require significant toughness.
  • Thermal Stability: Stable up to 220°C
    This composite demonstrates excellent thermal stability, retaining its mechanical properties up to 220°C, crucial for components operating in high-temperature environments.
  • Melt Flow Index: Moderate (typically 4-8 g/10 min)
    The melt flow index indicates a moderate viscosity during processing, allowing for efficient shaping and molding through techniques like injection molding and extrusion.
  • Water Absorption: Low (up to 0.4%)
    With a moisture absorption rate around 0.4%, PA6-LCF20 ensures good dimensional stability and resistance to environmental factors, making it suitable for moisture-prone applications.
  • Color: Black
    Typically offered in black, PA6-LCF20 can be tailored to meet specific aesthetic and branding requirements while maintaining its performance characteristics.
  • Processing Method: Injection Molding, Extrusion
    This composite can be processed using standard manufacturing methods such as injection molding and extrusion, enabling the production of complex components for various applications.

Applications of PA6-LCF20

PA6-LCF20 is utilized across diverse sectors due to its superior properties:

  • Automotive: Its combination of strength and rigidity makes PA6-LCF20 ideal for critical applications like structural components and under-the-hood elements where durability and impact resistance are essential.
  • Consumer Goods: This material is well-suited for high-performance consumer products, including protective gear and robust sports equipment, ensuring long-lasting reliability.
  • Industrial: In industrial applications, PA6-LCF20 is employed for heavy-duty machinery parts and components requiring high strength, enhancing operational efficiency and minimizing maintenance.
  • Electrical and Electronics: Due to its excellent thermal stability, PA6-LCF20 is frequently used in electronic housings and components designed for moderate temperature operations, ensuring dependable performance under thermal stress.

Conclusion

The following table summarizes key details about PA6-LCF20:

Property/Application Details
Base Material Polyamide 6 (PA6)
Reinforcement 20% Long Carbon Fibers (LCF)
Density Approximately 1.4 g/cm³
Tensile Strength 200-250 MPa
Flexural Modulus 9000-11000 MPa
Impact Resistance Very Good (up to 300% enhancement)
Thermal Stability Stable up to 220°C
Melt Flow Index Moderate (4-8 g/10 min)
Water Absorption Low (up to 0.4%)
Color Black (customizable)
Processing Methods Injection Molding, Extrusion
Applications – Automotive (structural components)
– Consumer Goods (protective gear)
– Industrial (heavy-duty parts)
– Electrical and Electronics (housings)

PA6-LCF20 marks a significant advancement in polyamide composites, combining the flexibility of PA6 with the robust reinforcement of long carbon fibers. Its enhanced features make it an excellent choice for a variety of applications across multiple sectors, effectively meeting the demands of modern manufacturing while providing a reliable option for engineers and manufacturers.

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PA-LCF20 granules

PA-LCF20 granules typically have a round or irregular shape, with diameters generally ranging from 2 to 5 centimeters. This shape allows for uniform flow during processing, ensuring consistency in molding and extrusion techniques. The granules have a smooth surface, facilitating easy mixing with other materials and enhancing their applicability across various uses. Their larger size also makes PA-LCF20 granules convenient for storage and transportation, effectively minimizing space requirements. These characteristics make PA-LCF10 granules widely used in various industries, meeting different processing demands and ensuring the quality and performance of the final products.

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Common Products Made from PA6-LCF20

  • Automotive Parts: Components like interior trims, dashboard elements, and structural parts requiring high strength and lightweight properties.
  • Consumer Goods: Durable items such as luggage, sports equipment, and outdoor gear, where impact resistance and low water absorption are critical.
  • Electrical and Electronics: Housings and structural components for devices needing thermal stability and strength, particularly in heat-generating applications.
  • Industrial Equipment: Machinery parts, tools, and components that demand reliability and longevity in harsh working environments.
  • Medical Devices: Items benefiting from biocompatibility and strength, used in various healthcare applications.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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