High-Performance PA6-CF10 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA6-CF10 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA6-CF10 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA6-CF10 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA6-CF10 - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA6-CF10

PA6-CF10 is a high-performance polyamide composite with 10% carbon fibers, offering strength, flexibility, and enhanced impact resistance. It maintains thermal stability, exhibits low water absorption, and is eco-friendly, making it suitable for automotive, aerospace, and industrial applications.

  • Model number: PA6-CF-BCA1
  • Matrix Resin: Nylon6 (Polyamide6) (PA6)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PA6-CF10: Overview and Key Advantages

PA6-CF10 is an advanced polyamide composite that incorporates carbon fibers, providing a blend of enhanced strength, flexibility, and lightweight properties. With a carbon fiber content of 10%, this material is particularly suited for applications where superior durability and performance are essential without the bulk typically associated with traditional composites. Below is a summary of its key properties and advantages:

Property Value/Description
Base Material Polyamide 6 (PA6)
Reinforcement Carbon Fibers (CF)
Density Approximately 1.3 g/cm³
Tensile Strength 90-130 MPa (varies with fiber content)
Flexural Modulus 4000-5000 MPa
Impact Resistance Very High (up to 100% improvement over unreinforced PA6)
Thermal Stability Stable up to 200°C
Melt Flow Index (MFI) Low (typically < 15 g/10 min)
Water Absorption Very Low (up to 1% moisture uptake)
Color Typically black (custom colors available)
Processing Method Injection molding, extrusion

PA6-CF10 Key Properties

Flexibility and Strength: The addition of 10% carbon fibers significantly enhances the flexibility and strength of PA6 CF10, making it ideal for demanding automotive and consumer goods applications. This blend allows the material to handle substantial stress without losing its structural integrity.

Impact Resistance: PA6 CF10 offers very high impact resistance, showing up to 100% improvement compared to unreinforced PA6. This durability makes it suitable for outdoor equipment and products subjected to rigorous use, ensuring they remain reliable over time.

Thermal Stability: With thermal stability up to 200°C, PA6 CF10 ensures dependable performance in high temperature environments. This property is critical for industrial applications where materials must withstand heat without compromising their functionality.

Water Absorption: PA6 CF10 features very low water absorption, typically less than 1%. This characteristic minimizes moisture uptake, which is crucial for extending the lifespan of products, especially in outdoor and humid environments.

Customization and Sustainability

PA6-CF10 allows for substantial customization, enabling manufacturers to adjust fiber length and concentration (with a specific carbon fiber content of 10%) to meet unique performance requirements. This flexibility enhances product functionality and design options, facilitating the development of tailored solutions.

As a recyclable material, PA6 CF10 aligns with the increasing demand for environmentally friendly products. Consumers are prioritizing eco-conscious choices, making this sustainability aspect essential for manufacturers aiming to remain competitive.

Applications

PA6-CF10 is utilized across various sectors, including:

  • Automotive: Components such as structural parts and interior trims enhance vehicle safety and efficiency. The lightweight nature contributes to fuel efficiency while ensuring high strength.
  • Consumer Goods: Ideal for robust products like sports gear and luggage, PA6 CF10’s impact resistance and low water absorption make it a preferred choice in this market.
  • Electrical and Electronics: Suitable for housings and components needing strength and thermal stability, PA6 CF10 is vital for heat-generating electronics, ensuring safe and efficient operation.
  • Industrial: Employed in machinery and tools, PA6 CF10 guarantees reliability and longevity in demanding environments, reducing maintenance costs and downtime.

Personal Thoughts

PA6 CF10 is an innovative material that combines a lightweight design with exceptional impact resistance. Its customizable features (10% carbon fiber concentration) support cutting-edge product designs, particularly in automotive and consumer applications. The material’s recyclability also meets the growing demand for sustainable solutions, making it a responsible choice for manufacturers. Overall, PA6 CF10 enhances performance while promoting sustainability, positioning it as an excellent option for future applications.

Conclusion

PA6 CF10 is a versatile, high-performing material that integrates the advantages of polyamide with the strength of carbon fibers. Its unique properties make it suitable for a wide range of applications across multiple industries. As the demand for advanced materials continues to rise, PA6 CF10 stands out as a reliable solution for manufacturers seeking to enhance performance while ensuring cost efficiency and sustainability.

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PA-CF10 granules

PA-CF10 granules typically have a round or irregular shape, with diameters generally ranging from 2 to 5 millimeters. This shape allows for uniform flow during processing, ensuring consistency in molding and extrusion techniques. The granules have a smooth surface, facilitating easy mixing with other materials and enhancing their applicability across various uses. Their small size also makes PA-CF10 granules convenient for storage and transportation, effectively minimizing space requirements.

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Common Products Made from PA6-CF10

  1. Automotive Parts: Components such as interior trims, dashboard elements, and structural parts that require high strength and lightweight properties.
  2. Consumer Goods: Durable items like luggage, sports equipment, and outdoor gear, where impact resistance and low water absorption are critical.
  3. Electrical and Electronics: Housings and structural components for devices that need thermal stability and strength, especially in heat-generating applications.
  4. Industrial Equipment: Machinery parts, tools, and components that demand reliability and longevity in harsh working environments.
  5. Medical Devices: Items that benefit from biocompatibility and strength, used in various healthcare applications.

These products leverage the unique properties of PA6-CF5 to enhance performance while ensuring durability and sustainability.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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