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High-Performance PA12-CF20 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA12-CF20 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA12-CF20 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA12-CF20 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA12-CF20 Carbon Fiber Composite - Carbon Fiber Compounds Manufacturer | Supplier
High-Performance PA12-CF20 Carbon Fiber Composite

PA12-CF20 (Polyamide 12 Carbon Fiber Composite) features 20% carbon fiber, providing exceptional strength, stiffness, and wear resistance. Ideal for aerospace, automotive, and industrial applications, it maintains performance in harsh environments with excellent thermal stability and low moisture absorption. Its efficient processing allows for complex geometries, enhancing design flexibility.

  • Model number: PA12-CF-BCA2
  • Matrix Resin: Polyamide12 (Nylon12) (PA12)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Introduction to PA12-CF20 Material

PA12-CF20 (Polyamide 12 Carbon Fiber Composite) is a high-performance engineering plastic that integrates 20% carbon fiber into a polyamide 12 matrix. This advanced composite material is celebrated for its remarkable mechanical properties, making it a top choice in demanding applications across aerospace, automotive, and industrial sectors. By significantly enhancing the inherent characteristics of PA12, PA12-CF20 offers outstanding strength, rigidity, and wear resistance, making it ideal for high-load and performance-critical applications.

Characteristics and Values

Enhanced Performance

Carbon Fiber Content: 20%
The incorporation of carbon fiber significantly boosts the material’s rigidity and tensile strength, ensuring superior structural integrity under stress.

Tensile Strength: ≥ 100 MPa
This elevated tensile strength allows PA12-CF20 to endure substantial tensile forces without deformation, making it suitable for heavy-duty applications.

Flexural Strength: ≥ 150 MPa
Enhanced flexural strength helps the material maintain its shape under bending stresses, crucial for dynamic load-bearing components.

Impact Strength: ≥ 10 kJ/m²
The superior impact toughness ensures resilience against sudden forces, essential for applications where impact resistance is critical.

Thermal Properties

Heat Deflection Temperature: Approximately 180°C
PA12-CF20 maintains its mechanical properties at high temperatures, making it ideal for automotive and industrial environments.

Long-Term Service Temperature: Up to 100°C
This temperature stability allows for extended use in various operational conditions without compromising performance.

Chemical Stability

PA12-CF20 exhibits excellent resistance to a wide range of chemicals, including oils, fuels, and solvents, making it suitable for harsh environments. Its low moisture absorption reduces the risk of degradation or dimensional changes in humid conditions, ensuring reliability in outdoor or wet applications.

Processing Characteristics

PA12-CF20 can be efficiently processed through injection molding and extrusion, enabling the production of complex geometries and large-scale manufacturing. Its excellent flowability during processing ensures uniformity and consistency in final products.

Other Characteristics

Low Water Absorption: Minimal water uptake leads to reduced dimensional variations due to moisture, resulting in improved long-term dimensional stability.

Excellent Wear Resistance: The material’s durability against wear makes it well-suited for high-load applications, reducing maintenance needs and extending product life.

Applications

Automotive Industry: PA12-CF20 is utilized in lightweight components such as structural parts, housings, and connectors. Its high strength-to-weight ratio enhances fuel efficiency and reduces emissions.

Aerospace: In aerospace applications, PA12-CF20 is used for high-strength structural components that withstand extreme conditions while maintaining performance.

Mechanical Manufacturing: The material is employed in wear-resistant components like gears and bearings, ensuring long-lasting performance under significant operational loads.

Sports Equipment: PA12-CF20 is found in high-performance sports gear, providing athletes with improved performance and safety due to its lightweight and strong characteristics.

Electronics: Increasingly used in electronics, PA12-CF20 is suitable for durable housings and structural components requiring thermal stability.

Summary Table

Characteristic Value/Description
Carbon Fiber Content 20%
Tensile Strength ≥ 100 MPa
Flexural Strength ≥ 150 MPa
Impact Strength ≥ 10 kJ/m²
Heat Deflection Temperature Approximately 180°C
Long-Term Service Temperature Up to 100°C
Chemical Resistance Excellent resistance to oils, fuels, and various solvents
Water Absorption Low
Processing Methods Injection molding, extrusion

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Thermal Stability of PA12-CF

PA12-CF composites exhibit significantly enhanced thermal stability compared to standard PA12 due to the incorporation of carbon fiber. As the carbon fiber content increases, the material's ability to withstand elevated temperatures improves, allowing it to maintain mechanical properties in high-temperature environments. This enhanced heat deflection temperature makes PA12-CF suitable for applications that require reliable performance under thermal stress. The superior thermal stability ensures that components made from PA12-CF can operate effectively in demanding conditions, thereby expanding their usability across various industries, including automotive and aerospace. The combination of lightweight characteristics and improved heat resistance positions PA12-CF as an excellent choice for applications that prioritize both strength and thermal performance.

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The tensile strength of PA12 significantly improves with the addition of carbon fiber. Starting with a baseline strength, each increment of carbon fiber content enhances the material’s strength substantially. As the percentage of carbon fiber increases, the overall tensile strength of the composite material rises, showcasing the effectiveness of carbon fiber reinforcement in enhancing mechanical properties. This trend highlights the potential for developing high-performance materials suitable for demanding applications across various industries.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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