High-performance Nylon Material PA610-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
High-performance Nylon Material PA610-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
High-performance Nylon Material PA610-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
High-performance Nylon Material PA610-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
High-performance Nylon Material PA610-CF50 - Carbon Fiber Compounds Manufacturer | Supplier
High-performance nylon material PA610-CF50

  • Model number: PA610-CF-BCA5
  • Matrix Resin: PA from Hexamethylene diamine and Sebacic acid (PA610)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Mechanical Properties

PA610-CF50 is an advanced composite material reinforced with 50% carbon fiber, providing a dramatic improvement in stiffness, strength, and wear resistance compared to unreinforced PA610. With this high fiber content, PA610-CF50 offers exceptional durability, making it ideal for applications that demand extreme mechanical performance. Despite the high carbon fiber reinforcement, PA610-CF50 retains good processability, ensuring it can be used in demanding environments without sacrificing ease of manufacturing.

Tensile Strength: ≥ 200 MPa

Flexural Strength: ≥ 300 MPa

Impact Strength: ≥ 7.0 kJ/m²

With its 50% carbon fiber content, PA610-CF50 delivers outstanding mechanical properties, making it an excellent choice for applications requiring high strength, wear resistance, and reliable performance under extreme conditions.

Thermal and Chemical Resistance

PA610-CF50 offers superior thermal stability and chemical resistance compared to pure PA610. The 50% carbon fiber reinforcement enhances the material’s resistance to high temperatures and exposure to a wide range of chemicals, including oils, fuels, and solvents. This makes PA610-CF50 suitable for the most demanding environments where both heat resistance and chemical exposure are critical.

Heat Deflection Temperature (HDT): Approx. 240°C

Long-Term Service Temperature: Up to 240°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many chemicals

PA610-CF50 is ideal for applications in harsh environments, providing long term performance even under high temperatures and chemical stress.

Wear Resistance and Processing

The 50% carbon fiber content significantly enhances the wear resistance of PA610-CF50, especially in applications exposed to severe friction. The carbon fiber addition increases durability, making this material suitable for high stress, high wear applications. Despite the high fiber content, PA610-CF50 is still processable using standard thermoplastic methods such as injection molding and extrusion.

Wear Resistance: Excellent in high friction conditions, superior to unreinforced PA610

Processing Methods: Injection molding, extrusion (reinforced tooling recommended)

PA610-CF50 provides excellent wear resistance for the most demanding industrial applications while maintaining compatibility with standard processing techniques.

Environmental Adaptability

PA610-CF50 offers excellent environmental adaptability, featuring low moisture absorption and outstanding dimensional stability. This material maintains its mechanical properties even in fluctuating temperature and humidity conditions, ensuring reliable performance in various environments.

Water Absorption: Low

Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes

PA610-CF50’s environmental stability makes it an ideal choice for applications in environments with significant temperature and humidity fluctuations.

Applications

PA610-CF50 is engineered for high performance applications that demand superior mechanical strength, wear resistance, and reliable performance in extreme conditions. It is ideal for industries such as automotive, industrial manufacturing, electronics, and consumer goods:

Automotive: High stress structural components, brackets, housings, reinforcements, and load bearing parts in severe environments

Industrial Manufacturing: Heavy duty parts, enclosures, and structural supports exposed to high wear and mechanical stress

Electronics: Protective housings, covers, and components requiring exceptional impact resistance and thermal stability

Consumer Goods: Power tool components, appliance parts, and other products requiring superior durability and strength

Summary Table for PA610-CF50

Characteristic Value/Description
Carbon Fiber Content 50%
Tensile Strength ≥ 200 MPa
Flexural Strength ≥ 300 MPa
Impact Strength ≥ 7.0 kJ/m²
Heat Deflection Temp. Approx. 240°C
Long-Term Service Temp. Up to 240°C
Chemical Resistance Excellent
Water Absorption Low
Processing Methods Injection molding, extrusion (reinforced tooling)
Wear Resistance Excellent in high friction conditions

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Strength between PA610 and PA610-CF

Compared to PA610, PA610-CF exhibits significantly higher strength. PA610 typically has a tensile strength ranging from 50-70 MPa and a flexural strength around 80-100 MPa, making it suitable for low-load applications. In contrast, PA610-CF, with 5% carbon fiber reinforcement, boosts its mechanical properties, achieving a tensile strength of 90 MPa, a flexural strength of 130 MPa, and an impact strength of 4.0 kJ/m². These improvements make PA610-CF more suitable for high-load, wear-resistant, and impact-resistant applications in demanding industrial environments.

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The friction coefficient of PA612 (polyamide 612) is typically around 0.3 to 0.4 when sliding against steel or other metal surfaces. However, when carbon fiber is incorporated into PA612 to create PA612-CF, the friction coefficient tends to decrease due to the lubricating effect of the carbon fibers. For PA612-CF, the friction coefficient generally ranges from 0.2 to 0.3, depending on the percentage of carbon fiber reinforcement and the specific testing conditions. The addition of carbon fiber improves wear resistance and helps reduce friction, making PA612-CF more suitable for high-stress applications requiring low friction and long-term durability.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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