High Impact Strength PA6 LCF30 Pellets for Rack Gears
PA6 LCF30 Pellets feature high impact & wear resistance, good strength, dimensional stability, processability, chemical corrosion resistance, and low water absorption.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: ≤25kgs
- MOQ: 100kgs
- Port: Xiamen
- Model: PA6-LCF-BCA3
- Fillers: Carbon fiber
What PA6 LCF30 Pellets Feature?
1. High impact resistance: Effectively withstand external impacts.
2. Good strength: LCF30 enhances the overall material strength.
3. Excellent wear resistance: Suitable for long – term friction applications.
4. Dimensional stability: Dimensions remain unchanged under environmental changes.
5. Good processability: Easy for various processing and molding methods.
6. Chemical corrosion resistance: PA6 LCF30 Pellets resist common chemical substances.
7. Low water absorption: Reduce performance changes due to water absorption.
What Roles Long Carbon Fiber Acts in PA6 LCF30 Pellets?
Reinforcement of Mechanical Strength
Long carbon fibers (LCF) are crucial in boosting the mechanical strength of High Impact PA6 LCF30 Pellets for Rack Gears. Carbon fibers’ high – strength nature creates a sturdy internal framework within the PA6. In rack gear applications, where teeth endure constant stress from meshing and power transmission, LCF enhance the material’s load – bearing ability. This reinforcement prevents gear deformation and breakage under heavy loads, thus prolonging their lifespan.
Improvement of Wear Resistance
LCF also play a key role in improving wear resistance. Their rigid and smooth surface lowers the coefficient of friction between the material and contacting parts. In the high – friction environment of rack gear operation, LCF minimize abrasion. They evenly distribute stress during friction, preventing local wear. This preserves the gear’s dimensional accuracy and reduces replacement frequency, resulting in long – term cost savings.
Enhancement of Dimensional Stability
LCF (long carbon fiber) contribute to the material’s dimensional stability. With a low coefficient of thermal expansion, carbon fibers limit the PA6 matrix’s expansion and contraction due to temperature changes. For rack gears operating in diverse temperature conditions, this is essential. It ensures consistent gear dimensions, maintaining proper meshing. Such dimensional stability is vital for the smooth and precise operation of the transmission system.
Where PA6 LCF30 Pellets Used?
| Application Area | Specific Application Scenarios | Reasons for Selection |
|---|---|---|
| Industrial Transmission | Rack gears in various mechanical equipment | High impact resistance and wear resistance ensure stable transmission |
| Automotive Manufacturing | Rack gears in automotive transmissions | High strength and dimensional stability adapt to complex working conditions |
| Logistics and Warehousing | Transmission gears in storage racks | Good processability and wear resistance meet frequent – use requirements |
If you want High Impact PA6 LCF30 Pellets for Rack Gears or understand more long carbon fiber reinforced thermoplastic polymers (LCFRTPs) produced by Carbon New Material, please feel free to contact us at any time.
Learn more about LCFRT-Polymers, please click here.
Get to Know Carbon Fibers
Carbon fiber features high strength with its tensile strength exceeding that of many traditional materials, high modulus resulting in little deformation under force, low density making it lightweight, good high-temperature resistance, chemical stability, as well as electrical and thermal conductivity. According to strength, it can be roughly divided into general-purpose types (T300 grade), high-strength types (T700 and T800 grades), and ultra-high-strength types (T1000 grade and above), each having different application focuses.
Why Choose Us?
Carbon (Xiamen) New Material Co., Ltd. stands out for its expertise in CFRTPs. We possess cutting-edge tech, ensuring top-notch product quality. Our dedicated team offers personalized service and strict quality checks. Choose us for reliable materials and a seamless cooperation experience.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
