High Impact & Abrasion Resistance CF30 PA6 Raw Materials for Rack Gears
CF30 PA6 offers high impact resistance and toughness due to its carbon fiber reinforcement, making it suitable for various environments. Its low friction coefficient and smooth surface result in reduced wear, enhancing performance in moving parts.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-10kgs
- MOQ: 100kgs
- Port: Xiamen
- Model: PA6-CF-BCA3
- Fillers: Carbon fiber
What CF30 PA6 Raw Materials Feature?
– High Strength: CF30 PA6 exhibits excellent impact resistance, capable of absorbing and dispersing energy upon impact.
– Good Toughness: The reinforcement of carbon fibers makes the material less likely to fracture under impact.
– Suitable for Various Environments: Even in low-temperature conditions, CF30 PA6 maintains good impact resistance.
– Low Friction Coefficient: The addition of carbon fibers reduces the material’s friction coefficient, making it perform well in moving parts.
– Reduced Wear: CF30 PA6 has a small wear volume, indicating its good wear resistance.
– Smooth Surface: The interaction between carbon fibers and the matrix results in a smoother surface, further reducing wear.
How to improve impact & abrasion resistance of CF30 PA6 additionally?
Enhancing Impact Resistance
– Addition of Toughening Agents: Incorporating toughening agents such as thermoplastic elastomers or rubber-like substances can significantly enhance the toughness of CF30 PA6. These agents improve the material’s ability to absorb impact energy and prevent crack propagation.
– Blending with Other Polymers (Alloy): Mixing PA6-30% CF with other polymers known for their high toughness can result in a material with superior impact resistance. This approach is straightforward and widely used.
– Optimizing Carbon Fiber Reinforcement: Adjusting the type and distribution of carbon fibers can further enhance the impact resistance of CF30 PA6. Ensuring uniform dispersion of carbon fibers helps in better stress distribution.
Enhancing Wear Resistance
– Addition of Wear-Resistant Fillers: Incorporating fillers like graphite or polytetrafluoroethylene (PTFE) can reduce the friction coefficient and improve the wear resistance of CF30-PA6. These fillers create a lubricating layer on the material’s surface.
– Surface Treatment: Applying surface treatments such as coatings or plating can increase the hardness and wear resistance of CF30 PA6. This forms a protective layer that reduces friction and wear.
– Optimizing Processing Conditions: Controlling processing parameters such as temperature and pressure during manufacturing can help in achieving a more wear-resistant material structure.
Application Prospects
| Application Field | Impact Resistance Application | Wear Resistance Application |
|---|---|---|
| Automotive Industry | Engine hood, body parts | Brake system components |
| Aerospace | Aircraft interior panels | Landing gear components |
| Industrial Machinery | Mechanical parts, gears | Bearings, sliders, rack gears |
| Electronics | Electronic device casings | Connectors, modules |
If you’d like to buy High Impact & Abrasion Resistance CF30 PA6 Raw Materials for Rack Gears or understand more carbon fiber reinforced thermoplastic polymers (CFRT-Ps) produced by Carbon New Material, please feel free to contact us at any time.
Learn more about CFRT Polymers, please click here.
Get to Know Carbon Fiber
Carbon fiber features high strength with its tensile strength exceeding that of many traditional materials, high modulus resulting in little deformation under force, low density making it lightweight, good high-temperature resistance, chemical stability, as well as electrical and thermal conductivity. According to strength, it can be roughly divided into general-purpose types (T300 grade), high-strength types (T700 and T800 grades), and ultra-high-strength types (T1000 grade and above), each having different application focuses.
Why Choose Us?
Carbon (Xiamen) New Material Co., Ltd. stands out for its expertise in CFRTPs. We possess cutting-edge tech, ensuring top-notch product quality. Our dedicated team offers personalized service and strict quality checks. Choose us for reliable materials and a seamless cooperation experience.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
