PA12-LCF60 is a high-performance thermoplastic composite with 60% carbon fiber content, offering exceptional strength, stiffness, and thermal stability. It features superior tensile strength (≥180 MPa), flexural strength (≥300 MPa), and impact resistance (≥50 kJ/m²), making it ideal for demanding applications in automotive, aerospace, and industrial sectors. With a heat deflection temperature of up to 250°C and a long-term service temperature of up to 180°C, it performs well in extreme conditions. Additionally, it provides excellent chemical resistance, low moisture absorption, and superior wear resistance, suitable for precision manufacturing and high-stress environments.
Heat Resistance Superior Material PA12-LCF60
- Model number: PA12-LCF-BCA6
- Matrix Resin: Polyamide12 (Nylon12) (PA12)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Introduction to PA12-LCF60 Material
PA12-LCF60 (Polyamide 12 Carbon Fiber Composite with 60% Carbon Fiber) is an advanced thermoplastic composite material that incorporates 60% carbon fiber reinforcement within a polyamide 12 (PA12) matrix. This higher carbon fiber content significantly enhances the material’s strength, stiffness, and thermal stability compared to lower carbon fiber variants. With exceptional mechanical properties, superior thermal performance, and excellent chemical resistance, PA12-LCF60 is designed for the most demanding applications in sectors such as automotive, aerospace, industrial manufacturing, and consumer goods, where maximum performance and durability are essential.
Characteristics and Values for Enhanced Performance
Carbon Fiber Content: 60%
The 60% carbon fiber content in PA12-LCF60 results in a dramatic improvement in tensile and flexural strength, allowing the material to withstand even higher stress and loads while maintaining a lightweight profile. This makes it ideal for applications requiring maximum strength, rigidity, and durability without a significant weight penalty.
Tensile Strength: ≥ 180 MPa
The material demonstrates excellent tensile strength, enabling it to support significantly higher mechanical loads without permanent deformation, making it perfect for high-stress applications that demand superior load-bearing capabilities.
Flexural Strength: ≥ 300 MPa
PA12-LCF60 boasts outstanding flexural strength, ensuring it remains resistant to bending and deformation under heavy or dynamic loads over time, ideal for structural components subjected to significant forces.
Impact Strength: ≥ 50 kJ/m²
With enhanced impact resistance, PA12-LCF60 can absorb sudden shocks and impact forces, providing superior durability and longevity in high-stress environments. This characteristic is especially important for parts exposed to frequent impacts or sudden stresses.
Thermal Properties
Heat Deflection Temperature: Approximately 250°C
PA12-LCF60 maintains its structural integrity at very high temperatures, making it suitable for extreme heat environments, such as engine compartments, industrial machinery, and high-temperature tooling.
Long-Term Service Temperature: Up to 180°C
With a significantly higher long-term service temperature, PA12-LCF60 ensures consistent performance in environments with fluctuating high temperatures, guaranteeing reliability and longevity in demanding applications.
Chemical Stability
PA12-LCF60 offers excellent resistance to a wide range of chemicals, including oils, fuels, lubricants, and solvents. It also maintains its performance and dimensional stability in humid conditions due to its low moisture absorption, making it highly durable in wet or chemically aggressive environments.
Processing Characteristics
PA12-LCF60 can be processed using conventional manufacturing techniques, such as injection molding, extrusion, and 3D printing. Despite its high carbon fiber content, the material retains excellent flow properties, enabling the production of high-precision, high-quality components with complex geometries. This versatility makes it highly suitable for precision manufacturing of durable parts.
Other Characteristics
Low Water Absorption:
The material’s low moisture uptake ensures dimensional stability, even in humid or wet conditions, making it suitable for applications exposed to moisture or variable environmental factors.
Excellent Wear Resistance:
With 60% carbon fiber reinforcement, PA12-LCF60 exhibits superior wear resistance, ensuring reliable performance and extended service life in high-wear conditions.
Applications
Automotive Industry:
PA12-LCF60 is ideal for high-performance automotive components such as structural parts, housings, brackets, and other critical components that require superior strength, thermal stability, and durability under significant stress.
Aerospace and Industrial Manufacturing:
In aerospace and industrial sectors, PA12-LCF60 is used for high-stress components like gears, bushings, and structural elements that require exceptional stiffness, impact resistance, and wear resistance.
Consumer Goods:
The material is also suitable for manufacturing durable, high-strength consumer products such as power tools, sporting goods, and accessories that must endure demanding environments.
Summary Table
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 60% |
| Tensile Strength | ≥ 180 MPa |
| Flexural Strength | ≥ 300 MPa |
| Impact Strength | ≥ 50 kJ/m² |
| Heat Deflection Temperature | Approximately 250°C |
| Long-Term Service Temperature | Up to 180°C |
| Chemical Resistance | Excellent resistance to oils, fuels, solvents |
| Water Absorption | Low |
| Processing Methods | Injection molding, extrusion, 3D printing |
Thermal Stability of PA12-LCF
PA12-LCF (carbon fiber reinforced polyamide 12) has better thermal stability than standard PA12. The addition of carbon fiber increases the heat distortion temperature (HDT) of the material, allowing it to maintain good structural integrity in high-temperature environments. At the same time, carbon fiber also improves the thermal conductivity of PA12-LCF, helping to better dissipate heat and enhancing its durability under high temperature conditions. Overall, the thermal stability of PA12-LCF makes it suitable for applications requiring high strength and heat resistance, such as the automotive, aerospace and electronics industries.
Related Product
High Performance PA12-LCF50...
Antistatic PA12 LCF5 for El...
High Tensile Strength PA12 ...
Nylon 12 LCF30-PA12 Polyami...
60% LCF PA12 LCF60-PA12 Com...
PA12 LCF30 for Drone Fusela...
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
-
How can I contact the manufacturer of a product that interests me?
When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.
-
How do I find the products that interest me?
All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.
-
Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
-
What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
-
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
-
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
-
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
-
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
-
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
