Heat Resistance Material PA66-LCF20
PA66-LCF20 is a high-performance composite material with 20% long carbon fiber reinforcement in nylon 66 (PA66). It offers significantly enhanced tensile strength (up to 200 MPa), increased stiffness, and excellent impact and wear resistance. With a lightweight profile, PA66-LCF20 is ideal for automotive, industrial, and consumer applications that require high mechanical strength, durability, and long-lasting performance.
- Model number: PA66-LCF-BCA2
- Matrix Resin: Nylon6 6(Polyamide66) (PA66)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PA66-LCF20 Overview
PA66-LCF20 is a high-performance composite material that combines nylon 66 (PA66) with 20% long carbon fiber reinforcement. This advanced composite offers significantly enhanced strength, stiffness, and durability while maintaining a relatively lightweight profile, making it an excellent choice for demanding industrial and engineering applications that require a balance of performance, processability, and strength.
Key Features of PA66-LCF20
Improved Tensile Strength:
With 20% long carbon fiber content, PA66-LCF20 provides a substantial increase in tensile strength compared to unreinforced PA66, reaching up to 200 MPa. This makes it suitable for applications requiring high mechanical strength, especially in automotive, industrial, and structural applications.
Increased Stiffness and Durability:
The higher carbon fiber content boosts the material’s stiffness and durability, ensuring it can withstand higher loads and stress, making it ideal for demanding applications that require high strength and long-lasting performance.
Enhanced Impact Resistance:
PA66-LCF20 offers excellent impact resistance, ensuring reliable performance in components exposed to sudden forces or vibrations, such as brackets, housings, and structural parts in automotive and industrial machinery.
Good Wear Resistance:
The carbon fiber reinforcement further enhances the wear resistance of PA66-LCF20, making it suitable for high wear components such as gears, bushings, and moving parts that require low maintenance and long-term durability.
Application Industries
Automotive Industry:
PA66 LCF20 is perfect for lightweight, high-strength structural components, housings, and connectors that require high mechanical performance. Its strength and durability make it ideal for use in automotive parts that are exposed to dynamic forces and high temperatures.
Industrial Equipment:
This composite is widely used in components such as brackets, bushings, and housings in machinery where both strength and impact resistance are critical. Its durability makes it a reliable choice for long-lasting industrial applications.
Consumer Goods:
PA66-LCF20 is used in power tools, sporting equipment, and other durable consumer products that require a high degree of strength, impact resistance, and wear resistance.
Summary Table
| Category | Details |
|---|---|
| Definition | PA66-LCF20 is a composite material with 20% long carbon fiber added to nylon 66 (PA66). |
| Advantages | 1. Improved Tensile Strength: Up to 200 MPa. |
| 2. Increased Stiffness and Durability. | |
| 3. Reliable Impact Resistance. | |
| 4. Good Wear Resistance for moving parts. | |
| Industries of Application | 1. Automotive Industry |
| 2. Industrial Equipment | |
| 3. Consumer Goods |
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PA66-CF strength
PA66-LCF (Polyamide 66 with Long Carbon Fiber) is a high-strength composite material that combines the durability of polyamide 66 with the reinforcing properties of long carbon fibers. This combination significantly enhances the material's tensile strength, flexural strength, and impact resistance. PA66-LCF offers superior mechanical performance, with improved stiffness and dimensional stability, making it suitable for high-stress applications in automotive, aerospace, and industrial sectors. Its exceptional strength and durability under extreme conditions make it ideal for components that require both toughness and lightweight characteristics.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
