PPS LCF30 has multiple traits. Long carbon fibers boost strength and stiffness. It’s heat-resistant, corrosion-resistant, low shrinkage. Has conductivity for some uses.
PPS LCF30 is a thermoplastic composite material reinforced and modified by adding 30% long carbon fibers as filling materials with polyphenylene sulfide as the base material. Among them, the filling mass percentage of carbon fibers is as high as 30%, which makes this material have excellent performance.
1. High strength: The addition of long carbon fibers greatly increases the strength of the material, enabling it to withstand greater external forces.
2. High stiffness: The material has high stiffness and is not easily deformed, and can maintain a stable shape.
3. Good heat resistance: Polyphenylene sulfide itself has high heat resistance. Coupled with the reinforcement of carbon fibers, PPS LCF30 can maintain good performance in high-temperature environments.
4. Excellent corrosion resistance: It has strong resistance to acids, alkalis and other chemical substances and is suitable for various harsh working environments.
5. Low shrinkage rate: The shrinkage rate is low during the molding process, which can ensure the dimensional accuracy of the product.
6. Conductive performance: Since carbon fibers have good conductivity, PPS LCF30 also has certain conductive performance and can be applied in occasions that require conductivity.
PPS LCF30 composite material is widely used in fields such as automobiles, aerospace, and electronics. In the automotive field, it can be used to manufacture engine parts, transmission system parts, etc.; in the aerospace field, it can be used to manufacture aircraft structural parts, satellite parts, etc.; in the electronics field, it can be used to manufacture high-performance electronic packaging materials and electrical enclosures.
A well-known electronics manufacturer has been looking for a high-performance material to manufacture the shell of its new generation of smartphones. After extensive investigation and testing, they finally chose the PPS LCF30 composite material produced by Carbon (Xiamen) New Material.
The smartphone shell made of PPS LCF30% composite material has the following advantages:
First of all, high strength and high stiffness enable the shell to effectively protect the electronic components inside the phone. Even in the event of accidental drops or collisions, it can ensure the safety of the phone. According to tests, this shell can withstand dropping from a height of 1.5 meters to a hard ground without obvious damage.
Secondly, good heat resistance makes the phone not deform due to heating during long-term use or charging. Even in high-temperature environments, the shell can maintain stable performance.
Furthermore, excellent corrosion resistance ensures the service life of the shell in various complex environments. Whether it is in a humid environment or in contact with chemical substances, the shell can maintain a good appearance and performance.
In addition, the low shrinkage rate makes the dimensional accuracy of the shell very high, which can perfectly match the internal parts of the phone and improve the overall quality of the phone.
The conductive performance has an important application scenario in this phone. On the one hand, since the phone adopts wireless charging technology, the conductive performance of the PPS 30%LCF composite material can improve the charging efficiency and reduce the charging time. By optimizing the conductive path, the electromagnetic induction is more efficient, and the charging speed can be about 20% faster than that of mobile phones with traditional material shells.
On the other hand, the conductive performance can also effectively shield electromagnetic interference and improve the signal receiving ability of the mobile phone. In modern society, there are many surrounding electronic devices, and the problem of electromagnetic interference is becoming increasingly serious. The PPS LCF30 shell can provide good electromagnetic shielding for mobile phones to ensure clear call quality and stable network connection. According to actual tests, in the same electromagnetic environment, the signal strength of mobile phones using this shell is about 15% higher than that of ordinary mobile phones.
By adopting the PPS+LCF30 composite material produced by Carbon (Xiamen) New Material, this electronics manufacturer has successfully launched a high-performance and high-quality smartphone, which has been widely welcomed by the market.
Thermoplastic composite materials produced by different manufacturers may have different emphases and variations in performance. For more accurate and detailed information, it is recommended to refer to the product manuals and technical data sheets of relevant manufacturers or contact us directly.
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Carbon fiber has good conductivity due to abundant movable electrons. It's widely used in fields like electronics and aerospace. But its conductivity is affected by factors like fiber type, manufacturing process and environment. Selecting proper carbon fiber and considering its conductivity are important in applications.
The conductivity of carbon fiber is also affected by some factors, such as the type of carbon fiber, manufacturing process and environmental conditions. The conductivity of different types of carbon fiber may be different, and the processing method in the manufacturing process may also change its conductive performance. In practical applications, it is necessary to select the appropriate carbon fiber material according to specific needs and consider the characteristics of its conductivity. Welcome to contact us for further information.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.