Durable PA12-CF30 Composite For Industrial Strength

Durable PA12-CF30 Composite For Industrial Strength - Carbon Fiber Compounds Manufacturer | Supplier

PA12-CF30 is a high-performance polyamide composite, reinforced with 30% carbon fiber. This material excels in strength, rigidity, and thermal stability, making it ideal for demanding applications in automotive, aerospace, and industrial sectors.

Model number: PA12-CF-BCA3
Matrix Resin: Polyamide12 (Nylon12) (PA12)
Reinforcing Filler: Carbon fiber
Appearance: Granules
Grade: Injection/extrusion grade
Packaging: 25kgs/bag

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Introduction to PA12-CF30 Material

PA12-CF30 (Polyamide 12 Carbon Fiber Composite) is a high-performance engineering plastic reinforced with 30% carbon fiber in a polyamide 12 matrix. This advanced composite material is renowned for its exceptional mechanical strength and stability, making it ideal for challenging applications across industries such as aerospace, automotive, and heavy machinery. The added carbon fiber content significantly elevates PA12’s properties, providing impressive tensile strength, rigidity, and wear resistance, particularly suited for high-stress, performance-driven environments.

Characteristics and Values Enhanced Performance

Carbon Fiber Content: 30%
The high carbon fiber reinforcement notably enhances structural rigidity and tensile strength, optimizing the material for extreme loads.

Tensile Strength: ≥ 120 MPa
This robust tensile strength allows PA12-CF30 to withstand heavy loads without deformation, ideal for demanding applications.

Flexural Strength: ≥ 180 MPa
The material’s enhanced flexural strength supports shape retention under bending stresses, crucial for components under continuous or dynamic loading.

Impact Strength: ≥ 12 kJ/m²
High impact toughness provides resilience against shocks, a necessity in impact-sensitive applications.

Thermal Properties

Heat Deflection Temperature: Approximately 190°C
PA12-CF30 sustains its mechanical properties under elevated temperatures, suitable for high-temperature environments in automotive and industrial contexts.

Long-Term Service Temperature: Up to 110°C
The material’s stable performance across varying temperatures enables reliable long-term use.

Chemical Stability

PA12-CF30 offers strong resistance to chemicals like oils, fuels, and various solvents, ideal for harsh environments. Its low moisture absorption minimizes risks of degradation or dimensional shifts in humid settings, ensuring long-term stability in outdoor or wet applications.

Processing Characteristics

PA12-CF30 is efficiently processed via injection molding and extrusion, enabling complex geometries and high-volume production. Its excellent flowability ensures consistent product quality.

Other Characteristics

Low Water Absorption: Minimal moisture uptake ensures better dimensional stability.

Superior Wear Resistance: Designed for high-load applications, PA12-CF30 minimizes wear and prolongs product life.

Applications

Automotive Industry: Utilized in lightweight structural parts, housings, and connectors, it enhances fuel efficiency and durability.

Aerospace: Ideal for high-strength components that must endure extreme conditions, offering reliability and performance.

Industrial Manufacturing: Used for gears, bearings, and other wear-resistant parts, PA12-CF30 is designed for durability under heavy use.

Sports Equipment: Applied in advanced sports gear, the material’s light weight and strength improve athletic safety and performance.

Electronics: Provides reliable, durable housing and thermal stability for electronic components in demanding conditions.

Summary Table

Characteristic	Value/Description
Carbon Fiber Content	30%
Tensile Strength	≥ 120 MPa
Flexural Strength	≥ 180 MPa
Impact Strength	≥ 12 kJ/m²
Heat Deflection Temperature	Approximately 190°C
Long-Term Service Temperature	Up to 110°C
Chemical Resistance	Excellent resistance to oils, fuels, and solvents
Water Absorption	Low
Processing Methods	Injection molding, extrusion

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Thermal Stability of PA12-CF

PA12-CF composites exhibit significantly enhanced thermal stability compared to standard PA12 due to the incorporation of carbon fiber. As the carbon fiber content increases, the material's ability to withstand elevated temperatures improves, allowing it to maintain mechanical properties in high-temperature environments. This enhanced heat deflection temperature makes PA12-CF suitable for applications that require reliable performance under thermal stress. The superior thermal stability ensures that components made from PA12-CF can operate effectively in demanding conditions, thereby expanding their usability across various industries, including automotive and aerospace. The combination of lightweight characteristics and improved heat resistance positions PA12-CF as an excellent choice for applications that prioritize both strength and thermal performance.

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Strength of PA12-CF

The tensile strength of PA12 significantly improves with the addition of carbon fiber. Starting with a baseline strength, each increment of carbon fiber content enhances the material’s strength substantially. As the percentage of carbon fiber increases, the overall tensile strength of the composite material rises, showcasing the effectiveness of carbon fiber reinforcement in enhancing mechanical properties. This trend highlights the potential for developing high-performance materials suitable for demanding applications across various industries.

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What are CF Reinforced Thermoplastic Composites?

CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?

Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?

They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?

Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?

Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

Durable PA12-CF30 Composite for Industrial Strength