Corrosion Resistance PEEK LCF60 Best Manufacturer Prices
PEEK LCF60 offers exceptional corrosion resistance in chemical processing plants and the oil and gas industry, demonstrating its ability to withstand the harshest environments and providing long-term, reliable performance. With PEEK LCF60, industries can reduce maintenance costs, increase operational efficiency, and ensure the safety of their processes.
- Model : PEEK-LCF-BCA6
- Matrix resin: Polyether-ether-ketone
- Filler: Long carbon fiber
- Free sample: 3-12kgs
- MOQ: 200kgs
What’s PEEK LCF60?
PEEK LCF60 composite is a high-performance composite material with polyetheretherketone (PEEK) as the matrix and 60% long carbon fiber (LCF) added. Its special features are mainly reflected in the following aspects.
| Special features of PEEK LCF60 composite | Performance characteristics | Specific manifestations | Example application fields | Significance |
| Excellent mechanical properties | High strength | Significantly improve mechanical property indicators such as tensile strength and bending strength, and can withstand greater loads. | Structural components in fields such as aerospace and automobile manufacturing. | Ensure the stability and safety of the structure under high loads. |
| High modulus | Strong resistance to deformation and good dimensional stability. | Manufacturing of high-precision parts. | Ensure that parts maintain accurate shape and size during use. | |
| Good impact resistance | Effectively absorb and disperse impact energy. | Sports equipment, protective gear, etc. | Provide better protection. | |
| Outstanding thermal properties | High temperature resistance | The long-term service temperature can reach 260 degree centigrade, and still maintain good mechanical properties and dimensional stability under high temperature environments. | Components around engines, heat exchangers, etc. | Adapt to high-temperature working conditions and ensure stable performance. |
| Low thermal expansion coefficient | The size changes little when the temperature changes, ensuring the precision and fit accuracy of components. | Occasions with high requirements for dimensional accuracy. | Reduce assembly problems and performance degradation caused by thermal expansion and contraction. | |
| Good chemical stability | Corrosion resistance | Have excellent resistance to various organic solvents, oils, weak acids and weak alkalis. | Components in chemical equipment, oil extraction and other fields. | Maintain good performance in harsh chemical environments. |
| Hydrolysis resistance | Stable performance when in contact with moisture or water. | Underwater equipment, mechanical parts in humid environments, etc. | Adapt to different working environments and extend service life. | |
| Good processing properties | Good molding processability | Can be processed by various molding methods, and has good fluidity and is easy to fill the mold cavity. | Manufacturing of parts with various complex shapes. | Reduce processing difficulty and cost and improve production efficiency. |
| Secondary processing possible | Can be processed by methods such as machining and laser cutting. | Parts that require later modification. | Meet different design and usage requirements. | |
| Obvious weight reduction effect | Low density | Much lower than traditional metal materials and can effectively reduce product weight. | Fields sensitive to weight such as aerospace and automobiles. | Achieve lightweight design and improve energy efficiency. |
| High specific strength and specific modulus | Provide higher strength and stiffness under the same weight. | Occasions with requirements for performance and weight. | Improve the material usage efficiency and performance. |
Specific Application Scenarios
The chemical processing plant is constantly exposed to a variety of aggressive chemicals, including strong acids, alkalis, and organic solvents. Traditional materials often fail under such extreme conditions, leading to frequent replacements and costly downtime. However, PEEK LCF60 stands strong.
The plant’s piping system is a key area where PEEK-LCF60 shines. The composite material is used to manufacture pipes that transport highly corrosive chemicals. Unlike metal pipes that can corrode and leak over time, LCF60% PEEK pipes maintain their integrity even in the presence of the most aggressive substances. This not only reduces the risk of leaks and spills but also ensures a continuous and efficient flow of chemicals throughout the plant.
Valves and fittings made from PEEK LCF60 are also essential components in the chemical processing plant. These parts are subjected to constant pressure and exposure to corrosive fluids, but PEEK LCF60’s exceptional corrosion resistance ensures their long-term performance. The valves operate smoothly, with no signs of degradation or failure, even after prolonged exposure to harsh chemicals.
In addition to piping and valves, LCF60-PEEK is also used in the construction of storage tanks. The composite material’s resistance to corrosion makes it an ideal choice for storing corrosive chemicals. The tanks are able to withstand the corrosive effects of the stored substances, ensuring the safety and integrity of the stored materials.
Moreover, in the oil and gas industry, PEEK LCF60 finds application in downhole tools and equipment. The harsh environment downhole, with high pressure, high temperature, and exposure to corrosive fluids, poses a significant challenge to traditional materials. PEEK LCF60’s corrosion resistance and mechanical strength make it suitable for use in downhole packers, valves, and other components. These parts can withstand the corrosive effects of the oil and gas fluids, ensuring reliable operation and reducing the need for frequent replacements.
Acquire details like product specifications, capabilities, and price. Choose a suitable product based on your specific requirements. Additionally, you can ask the producer to supply samples for testing to make sure the material conforms to your usage needs.
If you have an interest in buying this composite, please get in touch with the manufacturer Carbon (Xiamen) New Material directly.
Read more info on carbon fiber reinforced thermoplastics, please click here.
Get to Contact Us
Obtain information such as product specs, functionalities, and price. Select an appropriate product according to your particular needs. Moreover, you can request the manufacturer to provide samples for testing to ensure that the material meets your usage demands. If you are interested in purchasing this composite material, please reach out to the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
