Composite Materials PPS-LCF20 High-Strength - Carbon Fiber Compounds Manufacturer | Supplier
Composite Materials PPS-LCF20 High-Strength - Carbon Fiber Compounds Manufacturer | Supplier
Composite Materials PPS-LCF20 High-Strength - Carbon Fiber Compounds Manufacturer | Supplier
Composite Materials PPS-LCF20 High-Strength - Carbon Fiber Compounds Manufacturer | Supplier
Composite Materials PPS-LCF20 High-Strength - Carbon Fiber Compounds Manufacturer | Supplier
Composite Materials PPS-LCF20 High-Strength

  • Model number: PPS-LCFB-CA2
  • Matrix Resin: Polyphenylene Sulfide (PPS)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PPS-LCF20 Material Overview

PPS-LCF20 is a high-performance engineering plastic designed for industrial applications that demand a higher level of mechanical strength, thermal stability, and chemical resistance. With 20% carbon fiber reinforcement, PPS-LCF20 provides significantly enhanced stiffness and strength compared to standard PPS, making it ideal for moderate to high-load environments. It offers reliable performance under a wide range of temperatures and chemical exposures.

Mechanical Properties

PPS-LCF20 is optimized for applications requiring a combination of strength, rigidity, and excellent dimensional stability. The 20% carbon fiber content greatly improves the material’s mechanical properties while retaining good processing flexibility.

  • Tensile Strength:250 MPa (Enhanced by carbon fiber reinforcement)
  • Flexural Strength:400 MPa
  • Impact Strength:50 kJ/m² (Improved compared to lower carbon fiber content grades)

The increased carbon fiber content offers a stronger and stiffer material, ideal for applications with higher mechanical stress and rigidity.

Thermal and Chemical Resistance

PPS-LCF20 maintains excellent properties in harsh environments, with robust resistance to both high temperatures and aggressive chemicals.

  • Heat Deflection Temperature (HDT): Approx. 300°C (Enhanced with increased carbon fiber content)
  • Long-Term Service Temperature: Up to 270°C
  • Chemical Resistance: Exceptional resistance to oils, solvents, acids, alkalis, and other aggressive chemicals

The higher carbon fiber content improves thermal stability, making PPS-LCF20 ideal for applications that require durability in high-temperature and chemically aggressive environments.

Wear Resistance and Processing Characteristics

With 20% carbon fiber reinforcement, PPS-LCF20 offers improved wear resistance compared to lower carbon fiber grades, especially in moderate to high-friction applications.

  • Wear Resistance: Excellent performance under moderate to high friction and repetitive motion.
  • Processing Methods: Suitable for injection molding, extrusion, and other thermoplastic processing methods. Processing temperatures are higher than unreinforced PPS but remain within typical ranges for thermoplastic processing.

The carbon fiber enhances durability, rigidity, and wear resistance, making PPS-LCF20 suitable for more demanding applications.

Environmental Adaptability

PPS-LCF20 is highly adaptable to various environmental conditions. It absorbs minimal water, maintains dimensional stability, and retains its mechanical properties even in outdoor, humid, or chemically aggressive environments.

Applications

PPS-LCF20 is ideal for applications requiring enhanced mechanical strength, thermal stability, and chemical resistance. Typical applications include:

  • Automotive Industry: Components like gaskets, seals, connectors, and structural parts exposed to moderate to high mechanical stress and temperatures.
  • Industrial Manufacturing: Components such as bushings, bearings, and heavy-duty gears exposed to moderate to high loads and chemical environments.
  • Electronics: Enclosures, housings, and structural components requiring resistance to heat, chemicals, and dimensional stability.
  • Aerospace: Structural components that need to withstand moderate to high mechanical stress and temperatures while maintaining performance under demanding conditions.

Summary Table for PPS-LCF20

Characteristic Value/Description
Carbon Fiber Content 20%
Tensile Strength ≥ 250 MPa
Flexural Strength ≥ 400 MPa
Impact Strength ≥ 50 kJ/m²
Heat Deflection Temperature Approx. 300°C
Long-Term Service Temperature Up to 270°C
Chemical Resistance Exceptional
Water Absorption Very low
Processing Methods Injection molding, extrusion
Wear Resistance Excellent under moderate to high friction

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Strength between PPS and PPS-CF

PPS-CF (Carbon Fiber Reinforced PPS) offers significantly higher strength, stiffness, and impact resistance than unreinforced PPS. The addition of carbon fibers boosts tensile and flexural strength, making PPS-CF ideal for demanding applications with high mechanical stress, while also improving thermal stability and chemical resistance.

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PPS-LCF has a lower friction coefficient (around 0.2-0.3) compared to unreinforced PPS (0.3-0.4) due to the carbon fiber reinforcement, making it more wear-resistant and suitable for applications with sliding or rotating parts.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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