Composite Material PPA-CF20 High Temperature Resistance - Carbon Fiber Compounds Manufacturer | Supplier
Composite Material PPA-CF20 High Temperature Resistance - Carbon Fiber Compounds Manufacturer | Supplier
Composite Material PPA-CF20 High Temperature Resistance - Carbon Fiber Compounds Manufacturer | Supplier
Composite Material PPA-CF20 High Temperature Resistance - Carbon Fiber Compounds Manufacturer | Supplier
Composite Material PPA-CF20 High Temperature Resistance - Carbon Fiber Compounds Manufacturer | Supplier
composite material PPA-CF20 High temperature resistance

  • Model number: PPA-CF-BCA2
  • Matrix Resin: Personal Package Archive (PPA)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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 PPA-CF20 Material Overview

PPA-CF20 is a high-performance engineering plastic developed for the most demanding industrial applications requiring exceptional mechanical strength, superior thermal stability, and excellent chemical resistance. With 20% carbon fiber reinforcement, PPA-CF20 offers significantly increased stiffness, strength, and dimensional stability compared to lower reinforcement grades, while maintaining good processability. This material is ideal for applications exposed to extremely high mechanical loads, elevated temperatures, and aggressive chemical environments.

Mechanical Properties

PPA-CF20 delivers outstanding mechanical performance, with significantly improved strength and stiffness, while maintaining processability. It is designed for high-load applications where maximum strength and dimensional stability are essential.

  • Tensile Strength: ≥ 180 MPa (Enhanced by 20% carbon fiber reinforcement)
  • Flexural Strength: ≥ 250 MPa
  • Impact Strength: ≥ 15 kJ/m² (Improved over lower reinforced grades)

The 20% carbon fiber content offers substantial stiffness and strength, making PPA-CF20 suitable for the most demanding mechanical environments.

Thermal and Chemical Resistance

PPA-CF20 excels in extreme thermal and chemical environments, offering outstanding heat resistance and chemical stability.

  • Heat Deflection Temperature (HDT): Approx. 280°C
  • Long-Term Service Temperature: Up to 250°C
  • Chemical Resistance: Excellent resistance to oils, fuels, solvents, and aggressive industrial chemicals

The higher carbon fiber content greatly enhances its heat resistance and stability, making PPA CF20 ideal for high temperature and chemically aggressive conditions.

Wear Resistance and Processing Characteristics

PPA-CF20 is well-suited for applications demanding exceptional wear resistance, especially under heavy friction or repetitive motion. Its higher carbon fiber content improves wear properties while maintaining manageable processing temperatures.

  • Wear Resistance: Excellent under heavy friction and continuous motion
  • Processing Methods: Suitable for injection molding and extrusion, with slightly higher processing temperatures than unreinforced PPA, but still within typical thermoplastic ranges

PPA-CF20 offers excellent durability and rigidity, perfect for applications requiring both wear resistance and ease of processing.

Environmental Adaptability

PPA-CF20 provides excellent environmental stability with very low water absorption, high dimensional stability, and reliable performance in both humid and chemically aggressive environments.

Applications

PPA-CF20 is designed for ultra-high-performance applications that require superior mechanical strength, thermal stability, and chemical resistance. Typical applications include:

  • Automotive Industry: Engine components, high-strength housings, and structural parts exposed to extreme conditions.
  • Industrial Manufacturing: Heavy-duty gears, bearings, structural components, and parts subjected to high mechanical loads and harsh chemicals.
  • Aerospace: Critical components requiring high strength, lightweight properties, and high thermal resistance.
  • Electronics: Enclosures and housings requiring superior strength, heat resistance, and dimensional stability.
  • Consumer Goods: Durable parts for tools, appliances, and machinery exposed to high mechanical stress and chemicals.

Summary Table for PPA-CF20

Characteristic Value/Description
Carbon Fiber Content 20%
Tensile Strength ≥ 180 MPa
Flexural Strength ≥ 250 MPa
Impact Strength ≥ 15 kJ/m²
Heat Deflection Temperature Approx. 280°C
Long-Term Service Temperature Up to 250°C
Chemical Resistance Excellent
Water Absorption Very Low
Processing Methods Injection molding, extrusion
Wear Resistance Excellent

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Strength between PPA and PPA-CF

PPA-CF (carbon fiber reinforced) offers significantly higher mechanical strength and rigidity compared to standard PPA. The addition of carbon fiber enhances tensile strength, flexural strength, and wear resistance, making PPA-CF more suitable for heavy loads and extreme environments. While standard PPA is suitable for medium-load and conventional applications, PPA-CF provides superior performance for more demanding industrial conditions.

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The friction coefficient of PPA-CF is typically lower than that of standard PPA, as its carbon fiber reinforcement provides better lubrication, reducing friction and wear, and enhancing performance under high friction conditions.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • Where will I find a buying guide?

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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