Composition

PP LCF50 is a thermoplastic composite material based on polypropylene (PP), with 50% long carbon fibers as the reinforcing filler. This design significantly enhances the material’s strength and rigidity while maintaining excellent processability.

Composite Method

PP LCF50 uses an impregnation method for its composite production. Specifically, long carbon fibers are immersed in molten polypropylene to ensure uniform distribution and thorough impregnation. This method strengthens the bonding between the carbon fibers and polypropylene, thereby improving the overall performance of the composite material.

Performance Characteristics of PP LCF50

1. High Strength: The high proportion of long carbon fibers enhances the material’s tensile and flexural strength, making it perform excellently under high loads.
2. High Rigidity: The rigidity of PP LCF50 is significantly increased, making it suitable for applications requiring high structural stability.
3. Lightweight: Compared to traditional metal materials, PP LCF50% has a lower density, thereby reducing the weight of components.
4. Excellent Heat Resistance: The material maintains stable performance in high-temperature environments, making it suitable for high-heat applications.
5. Outstanding Chemical Resistance: It exhibits good resistance to most chemical substances, extending its service life.
6. Good Processability: As a thermoplastic material, PP-LCF50 can be processed through injection molding and other methods, facilitating the manufacture of complex-shaped parts.

Application Areas

PP LCF50 finds widespread use in automotive, aerospace, electronic devices, and industrial machinery fields, particularly in applications requiring high strength, low weight, and heat resistance.

Application Case: Automotive Engine Components

In the automotive industry,LCF50% PP is utilized in the manufacture of high-performance engine components. For instance, consider the engine cover of a high-performance sports car. Traditional materials tend to deform in high-temperature environments, whereas the excellent heat resistance and high strength of LCF50-PP make it an ideal choice.

Application Scenario of PP LCF50

PP LCF50 composite material from Carbon (Xiamen) New Material was chosen for the engine cover of this sports car. The engine cover needs to withstand the high temperatures generated by the engine while maintaining a low weight to enhance vehicle acceleration. With PP LCF50, the strength of the component was improved by approximately 30%, and its weight was reduced by 15%. These improvements significantly enhanced the vehicle’s overall performance and fuel efficiency.

Furthermore, the chemical resistance of PP LCF50% ensures that the engine cover performs well against oils and other chemicals, greatly extending the component’s service life. This not only reduces maintenance frequency but also enhances the owner’s experience.

Through this application case, LCF50% PP demonstrates its exceptional performance in high-demand environments, showcasing the innovation and technological leadership of Carbon (Xiamen) New Material.

Distinct carbon fiber reinforced and modified thermoplastic composite starting materials show discrepancies in performance because of elements like various matrix resins, the quantity and kind of carbon fibers, and production techniques. The merits of particular composites still need to be precisely assessed by conducting comparison and testing with specific other carbon fiber reinforced plastics as per actual application demands. Moreover, thermoplastic composites manufactured by different producers may have different focal points and variances in performance. If more accurate and detailed information is needed, it is advisable to consult the product brochures and technical data sheets of relevant manufacturers or get in touch with us directly.

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