Carbon Fiber Reinforced PPSU CF5 Raw Material Pellets
PPSU CF5 has good mechanical properties with tensile strength up to 150 MPa, excellent heat resistance at 220°C, strong chemical resistance, is lightweight, has good dimensional stability, relatively good impact resistance, good processing performance, and moderate electrical insulation.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-25kgs
- MOQ: 100kgs
- Port: Xiamen, China
- Model Number: PPSU-CF-BCA05
- Reinforcing Filler: Carbon fiber
PPSU CF5 Material Composition
PPSU CF5 is a remarkable thermoplastic composite material. It is crafted with polyphenylsulfone serving as the fundamental base material. Polyphenylsulfone offers a range of desirable properties such as excellent heat resistance, high chemical stability, and good mechanical strength.
In addition to the polyphenylsulfone base, PPSU CF5 contains 5% carbon fiber for reinforcement. The carbon fiber is carefully integrated into the matrix to enhance the overall performance of the composite. This small but crucial addition of carbon fiber significantly improves the mechanical properties of the material. It increases the tensile strength, making the composite capable of withstanding greater forces without deformation or failure. It also enhances the rigidity of the material, providing better dimensional stability and resistance to bending or twisting.
The carbon fiber reinforcement helps to reduce the weight of the composite while maintaining its strength. This is particularly beneficial in applications where lightweight materials are desired without sacrificing performance. The combination of polyphenylsulfone and carbon fiber in PPSU CF5 results in a unique thermoplastic composite with outstanding properties and broad application potential.
Main Performance Advantages
1. Good mechanical properties: Stronger than ordinary PPSU, tensile strength up to 150 MPa. Used for printer gears, ensuring stable operation.
2. Excellent heat resistance: Heat distortion temp. reaches 220°C. For electronic heat dissipation parts, maintains shape.
3. Strong chemical resistance: Resists acids, alkalis, etc. In chemical pipeline connectors, prolongs life.
4. Light weight: Reduces weight by about 10%. In handheld device casings, more portable.
5. Good dimensional stability: Ensures precision in molds. For phone case molds, consistent dimensions.
6. Relatively good impact resistance: Withstands impact. In tennis racket handles, more durable.
7. Good processing performance: Processed by injection molding. For small plastic products, high efficiency.
8. Moderate electrical insulation: In electronic component casings, isolates interference.
Application Field
| Application Field | Matched Performance | Product Name |
|---|---|---|
| Electronic equipment | Good mechanical properties, excellent heat resistance, moderate electrical insulation performance | Printer gears, high-performance computer heat dissipation fan casing, small electronic sensor casing |
| Handheld electronic devices | Light weight, good mechanical properties | Handheld device casings such as smartphone casings |
| Chemical industry | Strong chemical corrosion resistance | Chemical pipeline connectors |
| Sports equipment | Relatively good impact resistance, good mechanical properties | Sports equipment parts such as tennis racket handles |
| Precision mold manufacturing | Good dimensional stability | Precision molds such as mobile phone case molds |
Different raw materials for carbon fiber reinforced and modified thermoplastic composites will have differences in performance due to factors such as different matrix resins, carbon fiber content and types, and production processes. The advantages of specific composite materials need to be accurately evaluated through comparison tests with actual application requirements and specific other carbon fiber reinforced plastics. In addition, thermoplastic composites produced by different manufacturers may have different emphases and variations in performance.
If more accurate and detailed information is needed and helpful with buying this material, it is recommended to refer to the manufacturer’s product manuals and technical data sheets, or directly contact us.
If you would like to learn more about carbon fiber reinforced thermoplastic composites, please click here. Thank you.
Contact Us
Thermoplastic composites reinforced and modified by carbon fiber may have differences in performance due to factors such as different matrix resins, carbon fiber content and types, and production processes.
If you are interested in this material and want to further understand information such as product specifications, performances, and prices, please send us an inquiry directly.
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Frequently Asked Questions
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Where will I find a buying guide?
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
