Carbon Fiber POM MoS2 Composite Raw Material Pellets
Carbon Fiber POM MoS2 Composite Raw Material Pellets, with POM as base, CF for reinforcement and MoS₂ for lubrication, possess excellent wear resistance, enhanced mechanical properties like strength and toughness, and have wide applications.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-10kgs
- MOQ: 100kgs
- Port: Xiamen
- Model: POM-CF-BCA2
- Fillers: Carbon fibers
Carbon Fiber POM MoS2 Composite Raw Material Pellets
1. Composition
– Base Material: Polyoxymethylene (POM) forms the foundation, providing inherent chemical stability and a certain level of mechanical performance. It offers a stable matrix for the composite to build upon.
– Reinforcing Agent: Carbon fiber (CF) is incorporated as a crucial reinforcing element. It significantly augments the overall strength and stiffness of the material. For example, it helps the composite withstand greater compressive and tensile forces, much like the way steel reinforcement strengthens concrete structures.
– Lubricant Component: Molybdenum disulfide (MoS₂) acts as a key ingredient for enhancing the tribological properties. It forms a lubricating film on the surface during operation. This film reduces the coefficient of friction, thereby minimizing wear and tear, especially in applications where moving parts are involved.
2. Wear Resistance
– Lubricating Film Formation: When the composite is in a frictional environment, MoS₂ spontaneously creates a thin lubricating film on the surface. This film serves as a protective layer, reducing direct contact and abrasion between the composite and the mating surface. In a gear transmission system, for example, this property helps to maintain the smooth operation of gears and prolong their service life.
– Stress Endurance with CF: The presence of carbon fiber in the composite contributes to its ability to endure the stresses generated during friction. CF distributes and dissipates the frictional forces more evenly throughout the material, preventing premature failure or excessive wear. This allows the composite to be used in high-stress, high-friction applications such as industrial machinery and automotive components.
3. Mechanical Properties
– Strength Enhancement by CF: Carbon fiber imparts remarkable strength to the composite. It enables the material to bear heavy loads without significant deformation. In the construction of high-precision instrument frames or structural components, this strength is essential to maintain dimensional accuracy and stability. For instance, in aerospace applications, where lightweight yet strong materials are required, this composite can meet the stringent demands.
– Toughness and Impact Resistance: The composite also exhibits a certain degree of toughness. When subjected to sudden impacts or shocks, it can absorb and dissipate the energy through internal deformation mechanisms. Unlike brittle materials that fracture easily, this composite can withstand a certain amount of impact without catastrophic failure. This property is valuable in applications where accidental impacts or vibrations may occur, such as in portable electronic devices or sports equipment.
| Application Field | Specific Application | Benefits of the Material |
|---|---|---|
| Aerospace | Aircraft interior components, such as seat frames and cabin fittings. | Thanks to carbon fiber, it has a high strength-to-weight ratio, ensuring structural integrity while reducing the overall weight. Good wear resistance and toughness ensure a long service life and durability in the harsh aerospace environment. |
| Automotive | Engine parts, such as pistons and bearings, and transmission components. | Carbon fiber enhances strength and stiffness, and the lubricating properties of MoS₂ reduce friction and wear, improving the efficiency of the engine and transmission system, reducing energy consumption and maintenance costs. Toughness helps withstand vibrations and impacts during vehicle operation. |
| Mechanical Engineering | Gears, shafts, and industrial machinery housings. | Exceptional wear resistance provided by MoS₂ and strength from carbon fiber enable reliable operation under heavy loads and high-speed rotations. It reduces downtime for maintenance and replacement of parts. |
| Consumer Electronics | Housings for handheld devices like smartphones and tablets. | It is lightweight due to carbon fiber, protecting internal components while adding minimal weight. Good impact resistance safeguards against accidental drops and bumps. |
| Sporting Goods | Tennis rackets, golf club shafts, and bicycle frames. | High strength allows for better performance and power transfer. Toughness and wear resistance ensure long-term use and durability in the face of repeated impacts and stresses. |
If you want to buy Carbon Fiber POM MoS2 Composite Raw Material Pellets or understand more about more carbon fiber filled POM produced by Carbon New Material (Xiamen) Company, please feel free to contact us at any time.
Learn more about CFRTPs, please click here.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
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Where will I find a buying guide?
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
