Carbon Fiber Plastic Parts PBT-CF30 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Plastic Parts PBT-CF30 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Plastic Parts PBT-CF30 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Plastic Parts PBT-CF30 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Plastic Parts PBT-CF30 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon fiber plastic parts PBT-CF30

  • Model number: PBT-CF-BCA3
  • Matrix Resin: polybutylene terephthalate (PBT)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Mechanical Properties

PBT-CF30 is engineered to deliver superior mechanical performance, with 30% carbon fiber reinforcement providing significantly higher stiffness, strength, and wear resistance compared to unreinforced PBT. It is perfect for demanding applications exposed to high mechanical loads and stress.

Tensile Strength: ≥ 160 MPa

Flexural Strength: ≥ 270 MPa

Impact Strength: ≥ 6.0 kJ/m²

The 30% carbon fiber content greatly enhances both stiffness and strength, making PBT CF30 ideal for high performance applications requiring superior mechanical properties.

Thermal and Chemical Resistance

PBT-CF30 maintains the excellent thermal and chemical resistance of pure PBT, with minimal degradation despite the high carbon fiber content. It performs reliably in elevated temperatures and various chemical environments.

Heat Deflection Temperature (HDT): Approx. 260°C

Long-Term Service Temperature: Up to 260°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and common chemicals

PBT-CF30 is highly reliable for use in environments requiring high thermal and chemical stability.

Wear Resistance and Processing

With 30% carbon fiber reinforcement, PBT-CF30 offers outstanding wear resistance, making it suitable for applications with high friction and abrasion. It remains highly processable using standard thermoplastic processing methods.

Wear Resistance: Excellent under high friction and stress

Processing Methods: Suitable for injection molding and extrusion

PBT-CF30 provides a strong balance of durability, wear resistance, and processability, making it ideal for demanding industrial applications.

Environmental Adaptability

PBT-CF30 demonstrates low moisture absorption and excellent dimensional stability even in fluctuating environmental conditions.

Water Absorption: Low

Dimensional Stability: Excellent, even under high temperature and humidity fluctuations

This ensures consistent, reliable performance in varying environments.

Applications

PBT-CF30 is designed for demanding applications requiring high mechanical strength, wear resistance, and chemical resistance. Common applications include:

Automotive: Components exposed to high mechanical loads, vibrations, and elevated temperatures.

Industrial Manufacturing: Parts like bushings, seals, and electrical components under heavy wear and stress.

Electronics: Housings and connectors exposed to mechanical stress and thermal cycling.

Household Appliances: Components requiring high strength and dimensional stability.

Summary Table for PBT-CF30

Characteristic Value/Description
Carbon Fiber Content 30%
Tensile Strength ≥ 160 MPa
Flexural Strength ≥ 270 MPa
Impact Strength ≥ 6.0 kJ/m²
Heat Deflection Temperature (HDT) Approx. 260°C
Long-Term Service Temperature Up to 260°C
Chemical Resistance Excellent
Water Absorption Low
Processing Methods Injection molding, extrusion
Wear Resistance Excellent under high friction and stress

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Strength between PBT and PBT-CF

PBT (Polybutylene Terephthalate) is known for its excellent mechanical properties, including good stiffness and strength, but when reinforced with carbon fiber, such as in PBT-CF, these properties are significantly enhanced. The addition of carbon fiber in PBT-CF improves its tensile strength, flexural strength, and impact resistance, making it more durable and resistant to deformation under high mechanical loads. While PBT performs well under moderate stress, PBT-CF is designed for applications requiring higher stiffness, greater structural integrity, and better wear resistance, making it ideal for more demanding environments where enhanced performance is required.

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The friction coefficient of PEI-LCF (PEI reinforced with carbon fibers) is generally lower than that of pure PEI due to the enhanced wear resistance and smoothness provided by the carbon fiber reinforcement. While pure PEI typically has a friction coefficient between 0.2 and 0.4, PEI-LCF, depending on the carbon fiber content, can have a reduced friction coefficient ranging from 0.1 to 0.3. The higher the carbon fiber content, the lower the friction coefficient, making PEI-LCF more suitable for high-performance applications that require reduced friction and improved wear resistance.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

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  • How do I find the products that interest me?

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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