PA610-CF40 is a high-performance composite material reinforced with 40% carbon fiber, offering exceptional stiffness, strength, and wear resistance. With excellent thermal and chemical stability, it performs reliably in demanding environments. Suitable for automotive, industrial, electronics, and consumer goods applications, PA610-CF40 combines superior durability with ease of processing, making it ideal for high stress, high-wear conditions.
Carbon fiber nylon parts PA610-CF40
- Model number: PA610-CF-BCA4
- Matrix Resin: PA from Hexamethylene diamine and Sebacic acid (PA610)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
PA610-CF40 is a high performance composite material reinforced with 40% carbon fiber, offering a significant upgrade in stiffness, strength, and wear resistance compared to unreinforced PA610. The high carbon fiber content provides excellent durability, making it ideal for applications requiring extreme mechanical performance. Despite the increased fiber content, PA610-CF40 maintains good processability, making it suitable for applications demanding high strength, wear resistance, and ease of processing.
Tensile Strength: ≥ 180 MPa
Flexural Strength: ≥ 260 MPa
Impact Strength: ≥ 6.5 kJ/m²
With 40% carbon fiber, PA610-CF40 provides superior mechanical properties, making it an excellent choice for high performance applications.
Thermal and Chemical Resistance
PA610-CF40 offers superior thermal and chemical resistance compared to unreinforced PA610. The 40% carbon fiber reinforcement enhances the material’s ability to withstand moderate to high temperatures and exposure to various chemicals, including oils, fuels, and solvents. This makes PA610-CF40 ideal for applications in harsh environments where heat resistance and chemical exposure are critical.
Heat Deflection Temperature (HDT): Approx. 210°C
Long-Term Service Temperature: Up to 210°C
Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many chemicals
PA610-CF40 ensures long term performance in harsh, high-temperature, and chemically challenging environments.
Wear Resistance and Processing
The 40% carbon fiber content in PA610-CF40 significantly enhances its wear resistance, particularly in applications subjected to high friction. The addition of carbon fiber boosts durability, making it suitable for demanding applications, while maintaining excellent processability using standard thermoplastic processing methods such as injection molding and extrusion.
Wear Resistance: Excellent in high friction conditions, superior to unreinforced PA610
Processing Methods: Injection molding, extrusion (reinforced tooling recommended)
PA610-CF40 offers outstanding wear resistance for the most demanding applications and is compatible with standard processing techniques.
Environmental Adaptability
PA610-CF40 features low moisture absorption and excellent dimensional stability, ensuring consistent performance even in environments with significant fluctuations in temperature and humidity. This makes it an ideal choice for applications requiring high environmental stability.
Water Absorption: Low
Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes
PA610-CF40 maintains mechanical properties and dimensional integrity even in challenging environmental conditions.
Applications
PA610-CF40 is ideal for applications requiring high mechanical strength, exceptional wear resistance, and reliable performance in extreme conditions. It is particularly suitable for industries such as automotive, industrial manufacturing, electronics, and consumer goods:
Automotive: High stress structural components, brackets, housings, and reinforcements
Industrial Manufacturing: Heavy duty parts, enclosures, and structural supports in environments with high wear and stress
Electronics: Protective housings, covers, and components requiring high impact resistance and thermal stability
Consumer Goods: Power tool components, appliance parts, and other products requiring enhanced durability
Summary Table for PA610-CF40
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 40% |
| Tensile Strength | ≥ 180 MPa |
| Flexural Strength | ≥ 260 MPa |
| Impact Strength | ≥ 6.5 kJ/m² |
| Heat Deflection Temp. | Approx. 210°C |
| Long Term Service Temp. | Up to 210°C |
| Chemical Resistance | Excellent |
| Water Absorption | Low |
| Processing Methods | Injection molding, extrusion (reinforced tooling) |
| Wear Resistance | Excellent in high friction conditions |
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Strength between PA610 and PA610-CF
Compared to PA610, PA610-CF exhibits significantly higher strength. PA610 typically has a tensile strength ranging from 50-70 MPa and a flexural strength around 80-100 MPa, making it suitable for low-load applications. In contrast, PA610-CF, with 5% carbon fiber reinforcement, boosts its mechanical properties, achieving a tensile strength of 90 MPa, a flexural strength of 130 MPa, and an impact strength of 4.0 kJ/m². These improvements make PA610-CF more suitable for high-load, wear-resistant, and impact-resistant applications in demanding industrial environments.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
